Category:
Premium Touring Motorcycles
Target Audience:
Long-distance touring riders, enthusiasts seeking in-depth maintenance knowledge
Competitors:
Other large-displacement V-twin touring motorcycles from brands like Indian and some European manufacturers.
Model Strengths:
Comfort, cargo capacity, V-twin character, extensive customization options.
Manual Value Proposition:
Empowers owners to perform most maintenance and repairs, saving significant costs and ensuring optimal performance.
Engine Overhaul:
Complete Engine Disassembly, Reassembly, and Tuning for Twin Cam 88 & Twin Cam 96 Engines
Fuel System:
Fuel Injection System (EFI), Carburetor Systems (where applicable), Fuel Pump, Filters, and Lines
Ignition System:
Ignition Module, Spark Plugs, Coils, Wiring Harness
Transmission:
5-Speed Cruise Drive Transmission, Clutch, Primary Drive, and Final Drive
Electrical System:
Battery, Charging System (Alternator, Regulator), Starting System (Starter, Solenoid), Lighting (Headlight, Taillight, Signals), Gauges, Switches, and Accessories
Suspension:
Front Forks (Hydraulic and Air Assist), Rear Shock Absorbers, Swingarm, and Bearings
Braking System:
Front and Rear Disc Brakes, Brake Calipers, Master Cylinders, Lines, and Pads
Wheels And Tires:
Wheel Removal, Installation, Tire Mounting and Balancing, Spoke Adjustment
Frame And Bodywork:
Frame Inspection, Fairings, Saddlebags, Body Panels, Handlebars, and Controls
Diagnostics:
Troubleshooting Flowcharts, Symptom-Based Diagnosis, Diagnostic Codes (where applicable)
Scheduled Maintenance:
Oil Changes, Filter Replacements, Lubrication, Inspections
Engine Repair:
Piston Replacement, Cylinder Honing, Valve Adjustment, Camshaft Installation
Transmission Repair:
Gear Set Replacement, Bearing Service, Clutch Plate Replacement
Electrical Troubleshooting:
Wiring Diagram Interpretation, Component Testing, Fault Finding
Brake Service:
Brake Pad Replacement, Bleeding Procedures, Rotor Service
Suspension Service:
Fork Seal Replacement, Shock Absorber Replacement, Air Pressure Adjustment
Bodywork Repair:
Fairing Repair, Saddlebag Mounting, Component Replacement
Specifications And Tolerances:
Torque Values, Clearances, Gap Settings for all major components
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds
Engine Family:
Harley-Davidson Twin Cam
Engine Configuration:
45-degree V-twin, air-cooled
Engine Displacement Cc Type 88:
1450cc (88 cubic inches)
Engine Displacement Cc Type 96:
1584cc (96 cubic inches) - Some models may have this upgrade
Bore X Stroke Twin Cam 88:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Compression Ratio Twin Cam 88:
8.8:1
Horsepower Approx Twin Cam 88:
60-70 HP (at crankshaft, estimated)
Torque Approx Twin Cam 88:
86-90 lb-ft @ 3200 RPM (at crankshaft, estimated)
Fuel Delivery:
Multi-port Fuel Injection (MPI) or Keihin CV Carburetor
Fuel Type:
Unleaded Gasoline (91 Octane or higher recommended)
Engine Oil Change:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Transmission Oil Change:
Every 10,000 miles (16,000 km) or 24 months.
Primary Chain Tensioner Inspection:
Inspect at 1,000 miles (1,600 km) and every 10,000 miles (16,000 km) thereafter.
Engine Oil Type:
Harley-Davidson SYN3 (Synthetic) SAE 20W-50 or compatible motorcycle oil.
Transmission Oil Type:
Harley-Davidson Formula + Transmission & Primary Chaincase Lube or equivalent.
Brake Fluid Type:
DOT 4 Hydraulic Fluid
Fork Oil Type:
Harley-Davidson genuine or equivalent fork oil (viscosity varies by model/preference, often 15W).
Primary Chain Tensioner:
Hydraulic tensioner can wear out, leading to noise and potential chain failure. Upgrade to an automatic tensioner is common.
Cam Chain Tensioners:
Early Twin Cam models had plastic tensioner shoes that could disintegrate, requiring replacement with upgraded components.
Intake Manifold Seals:
Can deteriorate, leading to air leaks and performance issues.
Brand Legacy:
Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer known for its V-twin engines and touring capabilities.
Touring Lineage:
The FL series touring bikes have a long history dating back to the Panhead and Shovelhead era, evolving into the modern Twin Cam platform.
Twin Cam Introduction:
The Twin Cam engine platform was introduced in 1999, replacing the Evolution Big Twin, offering improved performance and reliability.
Manufacturing Location:
United States (Various Facilities)
Motorcycle Of The Year Awards:
While specific model year awards are less common for Harley-Davidson, the touring platform consistently receives high marks for comfort and long-distance capability.
Customer Satisfaction:
Harley-Davidson touring models typically score well in owner satisfaction surveys for comfort, style, and the riding experience.
Emissions Compliance:
Meets EPA and California Air Resources Board (CARB) emissions standards for the model year.
