Market Segment:
Cruiser Touring
Key Selling Points:
Comfort, classic styling, long-distance touring capability, V-twin engine performance, iconic brand.
Key Competitors:
Indian Chief, Victory Cross Country, Honda Gold Wing (though different segment), Kawasaki Vulcan Voyager.
Model Features:
Detachable windshield, leather-look saddlebags, comfortable seating, large-displacement V-twin engine, classic chrome accents.
Primary Coverage:
Service, Repair, Workshop
Target Audience:
Mechanics, Technicians, Advanced DIY Enthusiasts
Estimated Page Count:
Approximately 500-700 pages (typical for this model/era)
Manual Type:
Service Repair Workshop Manual
Engine System:
Engine assembly, disassembly, inspection, timing, cooling, lubrication, diagnostics, fuel injection system (EFI), ignition system.
Transmission Drivetrain:
Primary drive, clutch, transmission assembly, final drive, Jiffy stand.
Chassis Suspension Steering:
Frame, front suspension (forks), rear suspension (shocks), swingarm, steering system, wheel bearings.
Braking System:
Front and rear brake systems, hydraulic lines, master cylinders, calipers, rotors, ABS (if equipped).
Electrical System:
Battery, charging system, ignition system, lighting, starting system, starter motor, horn, instrumentation, wiring diagrams, diagnostic codes (DTCs), security system.
Fuel System:
Fuel tank, fuel pump, fuel injectors, throttle body, fuel lines, fuel filter.
Exhaust System:
Exhaust headers, mufflers, catalytic converter (if applicable), oxygen sensors.
Bodywork Fittings:
Fairing, windshield, saddlebags, seat, fenders, fuel tank mounting, instrument panel.
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, air filter service, tire pressure checks, lubrication points.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, interpreting diagnostic codes, testing electrical components.
Repair And Overhaul:
Engine rebuild procedures, transmission overhaul, brake system repair, suspension component replacement, electrical component diagnosis and replacement.
Assembly Disassembly:
Step-by-step instructions for removing and installing major components and sub-assemblies.
Wiring Diagrams:
Detailed, color-coded electrical schematics for all systems.
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and specifications.
Engine Type:
Air-cooled, Twin Cam 103™ V-twin
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.375 in. (98.4 mm x 111.3 mm)
Torque:
Approx. 101 ft-lbs @ 3,500 RPM (specified by Harley-Davidson for Twin Cam 103)
Horsepower:
Approx. 75-80 HP (estimated, typically not a primary advertised metric by HD)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium unleaded gasoline, minimum 91 octane recommended
Safety Certifications:
Meets applicable US EPA, CARB, and DOT requirements for its model year.
Braking System Type:
Hydraulic disc, front and rear
ABS Availability:
Optional (Anti-lock Braking System)
Lighting:
Halogen headlight, LED tail/brake lights, turn signals.
Security:
Factory-installed H-D Smart Security System with immobilizer
Audio System:
AM/FM/Weather Band Radio with CD/MP3 player (factory option, often integrated into fairing or dash).
Speaker System:
Fairing-mounted speakers (typically 2 or 4, depending on options).
Cruise Control:
Standard electronic cruise control
Diagnostic Tools:
Requires Harley-Davidson specific diagnostic tools (e.g., Digital Technician) for advanced troubleshooting.
Initial Service:
1,000 miles (1,600 km) or 6 months
Subsequent Oil Change:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Spark Plug Replacement:
Every 10,000 miles (16,000 km)
Primary Drive Fluid Change:
Every 10,000 miles (16,000 km)
Engine Oil:
Harley-Davidson SYN3 (SAE 20W-50) or equivalent
Primary Chain Case Fluid:
Harley-Davidson Primary Chaincase Lubricant or equivalent
Transmission Fluid:
Harley-Davidson Syn 3 (SAE 20W-50) or equivalent
Common Wear Items:
Clutch plates, brake pads, wheel bearings, fork seals.
Electrical Gremlins:
Intermittent issues with sensors, battery connections, and the security system can occur over time.
Engine Breathing:
Some Twin Cam engines can experience oil blow-by; proper crankcase ventilation (breathers) is crucial.
Brand Establishment:
Founded in 1903, Harley-Davidson is one of the oldest motorcycle manufacturers.
Road King Introduction:
The Road King lineage dates back to the 1940s, with the modern FLHR introduced in 1994.
Twin Cam Era:
The 2012 model features the Twin Cam 103 engine, an evolution of Harley-Davidson's venerable V-twin platform.
Production Plant:
York, Pennsylvania, USA (typical for this model)
