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Harley Davidson FLHR Road King Motorcycle 2016 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2016 Codes Chassis Code: FLHR Engine Code: Twin Cam 103 👋 Introduction Market Position Positioning: The FLHR Road King...
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Harley Davidson FLHR Road King Motorcycle 2016 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHR Road King
Year:
2016
Codes
Chassis Code:
FLHR
Engine Code:
Twin Cam 103
👋 Introduction
Market Position
Positioning:
The FLHR Road King is a flagship model in Harley-Davidson's Touring line, renowned for its classic styling, comfortable ride, and long-distance capabilities.
Competitive Analysis
Competitors:
Competes with other large displacement cruiser and touring motorcycles from brands like Indian Motorcycle and Victory (historically).
Key Features
Features:
Detachable windshield, comfortable two-up seating, ample saddlebag storage, iconic styling, and the reliable Twin Cam 103 engine.
Target Audience
Audience:
Touring enthusiasts, long-distance riders, those who appreciate classic American motorcycle design and comfort.
📋 Manual Details
Coverage Areas
Covered Models:
Harley-Davidson FLHR Road King (2016 Model Year)
Page Count
Estimated Page Count:
700+
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine:
Complete inspection, disassembly, assembly, and repair of Twin Cam 103 engine.
Transmission:
Service and repair of the 6-speed Cruise Drive transmission.
Fuel System:
EFI (Electronic Fuel Injection) system diagnostics, components, and tuning.
Electrical System:
Wiring diagrams, ignition system, charging system, lighting, instrumentation, and accessories.
Chassis:
Frame, suspension (front fork and rear shocks), wheels, tires, and steering.
Brakes:
Front and rear brake system service, including ABS (Anti-lock Braking System) if equipped.
Bodywork And Trim:
Fenders, fuel tank, fairing, saddlebags, and related components removal and installation.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication, and general upkeep.
Troubleshooting:
Diagnostic procedures for common and uncommon problems, fault code interpretation.
Repair:
Step-by-step instructions for component repair and replacement.
Rebuilds:
Detailed procedures for engine and transmission rebuilds.
Adjustments:
Clutch adjustment, throttle cable adjustment, brake lever adjustment.
Diagnostics:
Electrical system diagnostics, engine performance diagnostics.
Technical Depth
Depth:
Comprehensive factory-level detail for professional technicians and advanced DIY enthusiasts.
Diagnostic Tools:
Information on using diagnostic tools like the Harley-Davidson Digital Technician.
📊 Manual Specifications
File Format
Format Type:
PDF
Searchability:
Text-searchable for quick information retrieval.
Print Quality
Quality:
High-resolution digital scans for clear diagrams and text.
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper:
N/A (Digital Download - PDF)
Accessibility
Access:
Instant download, no expiry dates.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103 V-twin
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.38 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.7:1
Performance
Torque:
Approx. 101 ft-lbs (137 Nm) @ 3500 RPM
Horsepower:
Estimated 78 HP (58 kW) @ 5010 RPM
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane
Lubrication
Oil Capacity:
5.0 US qt (4.7 L)
Oil Type:
Harley-Davidson SYN3 (Synthetic) SAE 20W50 or equivalent recommended.
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Clutch Type:
Clutched, constant mesh
Features
Primary Drive:
Neoprene, enclosed belt drive
Final Drive:
Belt, 2.200:1 ratio
Fluid Specifications
Transmission Oil Type:
Harley-Davidson Formula+ (or equivalent SAE 50 transmission lubricant)
Fluid Capacities
Transmission Oil Capacity:
1.0 US qt (0.95 L)
📐 Dimensions
Exterior
Length:
92.5 in. (2350 mm)
Width:
34.5 in. (876 mm)
Height:
54.5 in. (1384 mm)
Wheelbase:
63.5 in. (1613 mm)
Ground Clearance:
5.1 in. (130 mm)
Weights
Dry Weight:
743 lbs (337 kg)
Wet Weight:
Approx. 793 lbs (360 kg)
Cargo
Saddlebag Capacity:
Approx. 2.2 cu ft (62.3 L)
Wheels Tires
Front Tire:
Dunlop D408F 130/70B18 63H BW
Rear Tire:
Dunlop D407 180/55B18 80H BW
Wheel Type:
Cast aluminum
🛡️ Safety Features
Ratings
Safety Features:
ABS (Anti-lock Braking System) is often standard or optional on this model.
Active Features
Braking System:
Hydraulic dual-disc front brake, hydraulic single-disc rear brake.
Passive Features
Lighting:
Halogen headlight, LED tail/brake lights.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM/Weather Band radio with CD player (some models) and speakers. Cruise control is also a key technology feature.
Display:
Analog speedometer and tachometer with digital odometer, fuel level, and gear indicator.
Driver Assistance
ABS:
Anti-lock Braking System (optional or standard depending on configuration).
Connectivity
Bluetooth:
Not typically integrated into the base system for 2016, aftermarket solutions common.
🔧 Maintenance
Service Intervals
First Service:
1000 miles (1600 km) or 6 months
Subsequent Service:
Every 5000 miles (8000 km) or 12 months thereafter.
Fluid Specifications
Fork Oil Type:
Harley-Davidson Type E or H-D 0W-20 Suspension Fluid (check manual for specific application)
Brake Fluid Type:
DOT 4
Fluid Capacities
Front Fork Oil Capacity:
Approx. 11.7 fl oz (345 ml) per leg (check manual for exact specification)
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, primary drive belt, exhaust system gaskets.
Potential Engine Concerns:
While generally reliable, early Twin Cam models could sometimes experience issues like oil leaks, compensator sprocket wear, or rear cylinder heat. The 103 is a more refined iteration.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is one of the oldest motorcycle manufacturers in the world, synonymous with American cruiser culture.
Model Evolution
Evolution:
The Road King line, introduced in 1994, offers a blend of classic styling and modern touring comfort, evolving from earlier big-twin models with touring features.
Production
Manufacturing Location:
Typically manufactured in York, Pennsylvania, and Milwaukee, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Harley-Davidson is consistently recognized for its brand loyalty and iconic status in the motorcycle industry.
Model Recognition
Road King Reputation:
The Road King model series has received numerous accolades for comfort, style, and long-distance touring capability from motorcycle publications and riders.
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