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Harley Davidson FLHRC Road King Classic 2012 Factory Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHRC Road King Classic Year: 2012 Product Type: Factory Service Repair Manual Codes Model Code Variant: FLHRC 👋 Introduction Market Position Positioning: Flagship...
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHRC Road King Classic
Year:
2012
Product Type:
Factory Service Repair Manual
Codes
Model Code Variant:
FLHRC
👋 Introduction
Market Position
Positioning:
Flagship touring cruiser, known for classic styling, comfort, and long-distance capability.
Competitive Analysis
Competitors 2012:
Indian Chief Vintage, Victory Cross Country Tour, Honda Gold Wing (differing segment but comparable touring intent).
Key Features
Design:
Retro styling, chrome accents, large fairing, leather-covered saddlebags, comfortable seating for rider and passenger.
Comfort:
Ergonomic riding position, plush seat, ample legroom, adjustable windshield for wind protection.
Performance:
Torquey V-twin engine tuned for relaxed cruising and ample passing power.
Touring Capability:
Large fuel tank, spacious saddlebags, optional passenger backrest and luggage rack for extended journeys.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair
Secondary Coverage:
Maintenance, diagnostics, troubleshooting, specifications
Page Count
Estimated Pages:
Hundreds (specific count not provided, but implies comprehensive)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed procedures for Twin Cam 103 engine, including inspection, disassembly, assembly, and tuning.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, and lines.
Ignition System:
Ignition module, spark plugs, coils, sensors, and diagnostic procedures.
Transmission:
Six-speed Cruise Drive transmission: disassembly, assembly, lubrication, and troubleshooting.
Clutch:
Clutch assembly, operation, adjustment, and service procedures.
Frame And Suspension:
Frame inspection, front fork (2-1-2), rear shock absorbers, swingarm, and bearings.
Brakes:
Front and rear brake systems, hydraulic components, calipers, rotors, master cylinders, and ABS (if applicable).
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator), lighting, starting system, and accessories.
Bodywork And Fittings:
Fairings, fenders, fuel tank, seat, saddlebags, windshield, and other cosmetic components.
Wheels And Tires:
Wheel removal/installation, tire replacement, balancing, and related components.
Diagnostics:
Troubleshooting guides, fault code interpretation (ECM), and diagnostic procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, lubrication, and inspections.
Component Repair:
Detailed step-by-step instructions for repairing or replacing engine, transmission, brakes, and electrical components.
Overhaul Rebuild:
Complete engine and transmission rebuild procedures with torque specifications.
Troubleshooting Guides:
Systematic approach to diagnosing and resolving common and uncommon problems.
Adjustments:
Clutch, throttle cables, brakes, suspension, and other adjustable components.
Wiring Schematics:
Comprehensive, easy-to-read electrical wiring diagrams for all systems.
Special Tool Usage:
Identification and application of necessary specialized tools for specific procedures.
Technical Depth
Depth Level:
Comprehensive factory-level detail suitable for professional technicians and experienced DIY mechanics.
Diagnostics Detail:
Advanced diagnostic procedures, including service codes and their meanings.
Rebuild Level:
Full engine and transmission disassembly, inspection, measurement, and reassembly guidelines.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Quality:
High-resolution scans of original factory documents, optimized for clarity and readability.
Binding Type
Binding:
Not applicable (Digital Download - PDF)
Paper Type
Paper Type:
Not applicable (Digital Download - PDF)
Searchability
Search Functionality:
Likely text-searchable PDF, allowing quick navigation to specific topics.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103, V-Twin
Displacement:
103 cu in (1690 cc)
Bore X Stroke:
3.875 in x 4.38 in (98.4 mm x 111.3 mm)
Compression Ratio:
9.6:1
Performance
Torque Peak:
Approx. 101 ft-lbs @ 3500 RPM (specific to 2012 Twin Cam 103)
Horsepower Peak:
Not officially rated by Harley-Davidson, estimated around 75-80 HP at the crank.
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Lubrication
Oil Type:
Harley-Davidson SYN3 (or equivalent API SG, JASO FD approved synthetic V-Twin oil).
Oil Capacity:
Approx. 4.0 US quarts (3.8 liters) with filter change.
🔧 Transmission
Standard
Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.311, 2nd: 6.186, 3rd: 4.778, 4th: 3.842, 5th: 3.325, 6th: 2.790
Primary Drive:
Perimeter-contact, double-row, chain
Final Drive:
Belt drive, 25 mm
Features
Clutch:
Hydraulically actuated, 9-plate, wet clutch
Transmission Fluid:
Harley-Davidson Formula + (or equivalent SAE 50 transmission lubricant).
Transmission Fluid Capacity:
Approx. 1.0 US quart (0.95 liters)
📐 Dimensions
Exterior
Length:
99.2 in (2519 mm)
Seat Height Laden:
27.3 in (693 mm)
Ground Clearance:
5.1 in (130 mm)
Rake:
26.0°
Trail:
6.22 in (158 mm)
Weights
Dry Weight:
773 lbs (350.6 kg)
Gross Vehicle Weight Rating:
1300 lbs (590 kg)
Cargo
Saddlebag Capacity:
Approx. 2.2 cu ft (62 liters)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for motorcycles in the same way as cars; focus on structural integrity and component safety.
Active Features
Braking System:
Linked, hydraulic disc brakes front and rear. Optional ABS (Anti-lock Braking System).
Lighting:
Halogen headlight, LED tail light and brake light, clear lens turn signals.
Passive Features
Frame Construction:
Steel, cradle frame for stability and rigidity.
Tire Pressure:
Proper tire inflation is critical for safe handling and braking.
💡 Technology Features
Infotainment
Audio System:
Batwing fairing-mounted audio system with AM/FM radio, CB radio, intercom, and optional SiriusXM satellite radio.
Display:
Analog gauges for speedometer, tachometer, fuel level, oil pressure, and voltage. LCD display for odometer, trip meters, gear indicator, and diagnostic codes.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some models.
Connectivity
Diagnostic Port:
Access to the Electronic Control Module (ECM) for diagnostic code reading and programming via a service connector.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months (whichever comes first) - typically includes engine oil/filter change, primary chain case oil change, inspection of controls, cables, and fasteners.
Subsequent Oil Change:
Every 5,000 miles (8,000 km) or 12 months (whichever comes first) for engine oil and filter.
Primary Chain Case Oil:
Every 10,000 miles (16,000 km) or 24 months.
Transmission Oil:
Every 10,000 miles (16,000 km) or 24 months.
Spark Plugs:
Inspect every 10,000 miles (16,000 km), replace as needed.
Air Filter:
Inspect every 5,000 miles (8,000 km), clean or replace as needed.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (or equivalent SAE 20W-50, API SG, JASO FD)
Primary Chain Case Oil:
Harley-Davidson Formula + (or equivalent SAE 50 transmission lubricant)
Transmission Oil:
Harley-Davidson Formula + (or equivalent SAE 50 transmission lubricant)
Brake Fluid:
DOT 4 (for hydraulic clutch and brake systems)
Fork Oil:
Specific Harley-Davidson suspension fluid or equivalent (viscosity varies by fork type, consult manual for precise spec).
Known Issues
Common Concerns 2012:
Potential for oil leaks from primary cover or engine case seals, clutch drag/slippage (if not properly adjusted or maintained), starter solenoid issues, and normal wear and tear on suspension components.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a long history of V-twin engines and touring bikes.
Model Evolution
Road King Lineage:
The Road King line, introduced in 1994, embodies classic styling with modern amenities, evolving through various engine and feature updates.
Flhrc Specifics:
The FLHRC designation signifies the Classic version, often featuring more chrome, a large windshield, and specific saddlebag styling.
Production
Manufacturing Location:
United States (Milwaukee, Wisconsin and York, Pennsylvania plants).
🏆 Awards & Recognition
Recognitions
Model Accolades:
Harley-Davidson motorcycles, particularly the touring models, consistently receive recognition for their build quality, rider comfort, and iconic status.
Ratings
Consumer Satisfaction:
Generally high consumer satisfaction for rider experience and brand loyalty, though maintenance costs can be a consideration.
Certifications
Emissions Standards:
Compliant with US EPA and California Air Resources Board (CARB) emissions standards for the model year.