Your shopping cart
😊 Product added to cart successfully
Product removed to cart successfully
1
/
of
2
Harley Davidson FLHTC I Electra Glide Classic Motorcycle 1996-1998 Service Repair Workshop Manual Pdf
- Regular price
- $16.99
- Sale price
- $16.99
- Regular price
-
- Unit price
- / per
🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTC I Electra Glide Classic Year: 1996-1998 Category: Motorcycle Codes Product Code: Likely internal sales identifier, not provided in product info. 👋 Introduction...
18 people are viewing this right now
Type: Motorcycle
Vendor:
Sku: 508093
Couldn't load pickup availability
Share
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTC I Electra Glide Classic
Year:
1996-1998
Category:
Motorcycle
Codes
Product Code:
Likely internal sales identifier, not provided in product info.
👋 Introduction
Market Position
Segment:
Full-dress touring motorcycle
Target Audience:
Long-distance riders, touring enthusiasts, those seeking comfort and luggage capacity.
Competitive Analysis
Competitors:
Honda Gold Wing, Indian Chief Roadmaster (though Indian was less prevalent in this segment during these years), BMW K1200LT.
Key Features
Features:
Large displacement V-twin engine, comfortable seating for rider and passenger, extensive fairing for weather protection, integrated luggage (saddlebags, Tour-Pak).
Manual Value Proposition:
Essential resource for owners and technicians to maintain, troubleshoot, and repair the Electra Glide Classic, ensuring longevity and optimal performance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Specifications
Page Count
Estimated Page Count:
Typically 500-800 pages for comprehensive factory manuals of this era.
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English (Assumed, standard for Harley-Davidson North American market manuals)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Clutch, Drivetrain (Belt/Chain)
Chassis:
Frame, Suspension (Front & Rear), Steering, Wheels, Tires, Brakes (Front & Rear)
Electrical:
Ignition System, Charging System (Stator, Regulator, Battery), Lighting, Instruments, Accessories, Wiring Diagrams
Fuel System:
Fuel Tank, Fuel Lines, Carburetor (CV Carburetor), Fuel Pump (if applicable)
Exhaust System:
Exhaust Pipes, Mufflers, Heat Shields
Bodywork And Trim:
Fairing, Saddlebags, Tour-Pak, Fenders, Seat, Handlebars, Controls
Comfort And Convenience:
Climate control (if applicable, e.g., heated grips), audio systems (if factory installed)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain/belt adjustment, spark plug service, brake fluid flush, lubrication points.
Diagnostic Procedures:
Troubleshooting guides for common performance issues, electrical faults, starting problems.
Repair And Rebuild:
Engine disassembly and reassembly, transmission overhaul, brake caliper rebuild, suspension fork service.
Component Replacement:
Detailed instructions for replacing specific parts like starter motor, alternator, carburetor, wheel bearings.
Electrical Troubleshooting:
Reading wiring diagrams, testing circuits, diagnosing electrical component failures.
Chassis Adjustment And Alignment:
Steering head bearing adjustment, wheel alignment checks.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional mechanics and experienced DIY enthusiasts.
Diagnostics:
Inclusion of specific diagnostic trouble codes (DTCs) if applicable, though less common for carbureted models of this era; focus on symptom-based troubleshooting.
Specifications And Tolerances:
Precise torque values, clearances, fluid capacities, and other critical measurements for proper assembly and operation.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically fully searchable text within the PDF for quick information retrieval.
Print Quality
Quality:
High-resolution scans of original factory manuals, ensuring clear text and diagrams.
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Type:
Evolution (Evo) V-Twin, air-cooled
Displacement:
1337cc (82 cubic inches)
Bore X Stroke:
3.498 in x 4.25 in (88.9 mm x 108 mm)
Compression Ratio:
8.5:1 (typical for this era Evo engine)
Valve Train:
OHV, 2 valves per cylinder, pushrod actuated
Performance
Horsepower:
Approximately 60-65 HP (at crankshaft, estimated for period)
Torque:
Approximately 78-85 ft-lbs (at crankshaft, estimated for period)
Fuel System
Carburetor:
Keihin CV (Constant Velocity) 40mm
Fuel Type:
Unleaded gasoline, minimum 87 octane (91 RON)
Ignition System
Type:
Electronic Ignition (Points-less system)
Cooling System
Type:
Air-cooled
🔧 Transmission
Standard
Type:
5-speed constant mesh, manual
Gear Ratios:
Specific ratios available in manual, but typically: 1st: 9.009, 2nd: 6.090, 3rd: 4.680, 4th: 3.615, 5th: 3.000 (These are approximate and can vary slightly by year/model)
Features
Clutch Type:
Wet, multi-plate, diaphragm spring
Drive Type:
Belt drive (Primary), Belt drive (Final) for FLHTC I (Internal primary drive)
Fluid Specifications
Transmission Oil Type:
Harley-Davidson Formula + Transmission/Primary Fluid or equivalent SAE 50 motorcycle oil.
Transmission Oil Capacity:
Approximately 24 US fl oz (0.71 L) for transmission, plus primary chaincase.
📐 Dimensions
Exterior
Wheelbase:
Approx. 63.5 inches (1613 mm)
Length:
Approx. 93.5 inches (2375 mm)
Weights
Dry Weight:
Approx. 770 lbs (350 kg)
Gvwr:
Approx. 1360 lbs (617 kg)
Fuel Capacity:
5.0 US gallons (18.9 L)
Tire Size
Front:
130/90-16 (Dunlop D402 or equivalent)
Rear:
130/90-16 (Dunlop D402 or equivalent)
Wheel Specs
Wheel Type:
Cast aluminum, tubeless
Bolt Pattern:
5x114.3mm (Standard for Harley-Davidson)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles do not undergo formal NCAP-style crash testing. Safety is inherent in design and rider responsibility.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. Hydraulic actuation.
Lighting:
Halogen headlight, LED taillight/brake light, turn signals.
Passive Features
Frame Construction:
Steel, double-cradle frame for stability and rigidity.
Ergonomics:
Designed for rider comfort over long distances, minimizing fatigue.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM radio with cassette player was common on FLHTC models of this era. Some may have had CB/Intercom options.
Controls:
Handlebar-mounted audio controls.
Driver Assistance
Cruise Control:
Factory cruise control was often an option or standard on the Electra Glide Classic (FLHTC).
Connectivity
Connectivity Features:
Limited by modern standards; primarily focused on internal vehicle systems and audio.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,500 - 5,000 miles (refer to manual for exact intervals based on conditions).
Primary Fluid Change Interval:
Concurrent with engine oil change or as specified.
Spark Plug Replacement:
Every 10,000 - 15,000 miles (depending on plug type and wear).
Brake Fluid Flush:
Every 1-2 years or as recommended by Harley-Davidson.
Fluid Specifications
Engine Oil Type:
Harley-Davidson 20W-50 Synthetic or Semi-Synthetic Motorcycle Oil or equivalent.
Engine Oil Capacity:
Approximately 3.0 US quarts (2.8 L) with filter change.
Brake Fluid Type:
DOT 4 Brake Fluid (for models equipped with ABS, though ABS was not standard on all FLHTC I models of this era; confirm if present).
Fork Oil Type:
Harley-Davidson Type 'E' or equivalent (e.g., Showa SS-8, Spectro HD Fork Oil)
Fork Oil Quantity:
Refer to manual for specific fork oil level/quantity, usually around 10-12 fl oz per leg.
Known Issues
Common Wear Items:
Cam chain tensioners (early Evo engines), rear brake pads, wheel bearings, battery.
Potential Failures:
Carburetor adjustment issues, aging electrical connectors, stator failure (less common on later Evo models), primary chain wear.
Maintenance Schedule
Schedule Type:
Detailed periodic maintenance schedule provided by mileage or time intervals.
📚 Vehicle History
Brand Heritage
Brand Focus:
Harley-Davidson has a long-standing heritage of producing iconic V-twin motorcycles, particularly known for touring and cruiser segments.
Model Evolution
Electra Glide Lineage:
The Electra Glide line dates back to the late 1960s, evolving into the premium touring platform it is today. The FLHTC I is part of the 'Evolution' engine era.
Technological Advancements:
The 1990s saw Harley-Davidson transition from older technologies (like points ignition) to electronic fuel injection (EFI) and solid-state ignitions, along with refinements in chassis and suspension.
Production
Manufacturing Location:
York, Pennsylvania, USA (primary production for this era)
Production Period:
1996-1998 models represent a specific iteration of the FLHTC I within the Evolution engine platform's lifecycle.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Electra Glide Classic is widely regarded as a benchmark for American touring motorcycles, celebrated for its comfort, V-twin character, and touring capability.
Industry Acknowledgement:
Consistently ranked highly by motorcycle touring publications and rider surveys for its segment.
Certifications
Emissions Compliance:
Designed to meet EPA emissions standards applicable in the US for the respective model years.