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Harley Davidson FLHTC-UI Electra Glide Classic-Ultra & Anniversary Complete Workshop Service Repair Manual 1996 1997 1998

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTC-UI Electra Glide Classic-Ultra Model Designation: Electra Glide Ultra Classic Model Suffix: UI (Ultra Injection) Model Variant: Anniversary Edition Codes Vin Code 10Th...
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Sku: 501797
Harley Davidson FLHTC-UI Electra Glide Classic-Ultra & Anniversary Complete Workshop Service Repair Manual 1996 1997 1998
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTC-UI Electra Glide Classic-Ultra
Model Designation:
Electra Glide Ultra Classic
Model Suffix:
UI (Ultra Injection)
Model Variant:
Anniversary Edition
Codes
Vin Code 10Th Digit:
V (1997), W (1998)
Engine Family Code:
1HD1 (General)
👋 Introduction
Market Position
Market Position:
Flagship touring motorcycle of the Harley-Davidson lineup, representing the pinnacle of comfort, features, and long-distance capability in its era.
Competitive Analysis
Competitors:
Honda Gold Wing, Indian Chief, BMW K-series touring models.
Key Features
Key Features:
Large displacement V-twin engine, extensive fairing with integrated windshield and lowers, ample storage (saddlebags, tour-pak), comfortable seating for rider and passenger, advanced (for the time) audio system, cruise control, optional ABS, air-adjustable suspension.
Manual Value Proposition
Value Proposition:
Essential resource for owners and technicians seeking to maintain, diagnose, and repair the FLHTC-UI Electra Glide Classic-Ultra, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Primary Coverage Years:
1996, 1997, 1998
Model Coverage:
FLHTC-UI Electra Glide Classic-Ultra & Anniversary
Regional Coverage:
North America, Europe (primarily)
Page Count
Estimated Page Count:
600-800 Pages (typical for complete workshop manuals of this era)
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Disassembly, assembly, inspection, diagnosis, repair of Twin Cam 88 engine (specific variants if applicable, though 1996-1998 were still Evolution Big Twin for some models, this UI implies potential early Twin Cam or Evolution with FI. Clarification needed based on exact FLHTC-UI engine code. Assuming Evolution 1340cc for this era unless specified otherwise by UI suffix.)
Fuel System:
Carburetor (Keihin CV) and Electronic Fuel Injection (EFI) systems, fuel pump, fuel tank, fuel lines, diagnosis and repair.
Ignition System:
Ignition module, ignition coil, spark plugs, wiring, troubleshooting.
Transmission:
5-speed gearbox (Trapezoidal Gear Drive), clutch, primary drive, final drive, lubrication, diagnosis and repair.
Electrical System:
Charging system (alternator, regulator), starting system (starter motor, solenoid), battery, lighting, instrumentation, audio system, security system, wiring diagrams, component testing.
Braking System:
Front and rear disc brakes, brake calipers, master cylinders, brake lines, hydraulic system, ABS (if equipped), bleeding, pad replacement, rotor service.
Suspension:
Front forks (telescopic, air-assisted), rear shock absorbers (air-adjustable), fork seal replacement, fork oil change, shock absorber adjustment and replacement.
Chassis And Frame:
Frame inspection, steering head bearing service, Jiffy stand, center stand (if equipped), bodywork, fairings, saddlebags, tour-pak disassembly and repair.
Wheels And Tires:
Wheel bearing inspection and replacement, tire mounting and balancing, spoke wheel maintenance (if applicable).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, brake fluid flush, chassis lubrication, battery maintenance.
Troubleshooting:
Diagnostic charts and procedures for common issues, electrical and mechanical fault finding.
Repair:
Detailed step-by-step repair procedures for all major mechanical and electrical components.
Overhaul:
Complete engine and transmission overhaul procedures, including torque specifications and tolerances.
Assembly:
Reassembly instructions for all serviced components.
Disassembly:
Step-by-step instructions for dismantling components for service or repair.
Wiring Diagrams:
Comprehensive, color-coded wiring diagrams for all electrical systems.
Technical Depth
Technical Depth:
Comprehensive: Covers everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages for on-the-job reference.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding Type:
N/A (Downloadable PDF)
Paper Type
Paper Type:
N/A (Downloadable PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin OHV
Engine Family:
Evolution (Big Twin) - Likely 1340cc (80 cubic inches) based on years, though 'UI' might indicate early Twin Cam transition or specific FI. Verifying exact engine code is crucial.
Displacement:
1337 cc (81.6 cu. in.)
Bore X Stroke:
3.497 in. x 4.250 in. (88.8 mm x 108.0 mm)
Compression Ratio:
9.0:1 (typical for this era Evolution)
Performance
Horsepower Est:
Approx. 60-65 HP (at crank, typical for Evolution 1340)
Torque Est:
Approx. 78-82 ft-lbs @ 3200 RPM (at crank, typical for Evolution 1340)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) system. Specific system may vary, but likely Sequential Electronic Fuel Injection (SEFI).
Fuel Type:
Unleaded gasoline, 91 octane (or higher) recommended.
Fuel Tank Capacity:
5.0 US gallons (19.0 L)
Lubrication
Oil Capacity W Filter:
3.0 US quarts (2.8 L)
Oil Type:
Harley-Davidson Genuine V-Twin Oil SAE 20W-50 or equivalent motorcycle-specific oil.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, helical gears
Primary Drive:
Duplex chain, automatic adjuster
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
1st: 10.110, 2nd: 7.147, 3rd: 5.000, 4th: 3.760, 5th: 3.160 (Typical values, exact may vary)
Final Drive:
Belt drive, 32/66 tooth ratio (2.06:1)
Transmission Fluid Type:
Harley-Davidson Genuine Formula Plus or equivalent primary lubricant (e.g., SAE 50 motorcycle gear oil).
Transmission Fluid Capacity:
2.4 US quarts (2.3 L)
📐 Dimensions
Exterior
Length:
Approx. 103.1 in. (2619 mm)
Width:
Approx. 37.0 in. (940 mm)
Height:
Approx. 55.1 in. (1400 mm)
Wheelbase:
Approx. 63.5 in. (1613 mm)
Weights
Dry Weight:
Approx. 800 lbs (363 kg)
Gross Vehicle Weight Rating:
Approx. 1260 lbs (571 kg)
Cargo
Saddlebag Capacity:
Approx. 2.2 cu. ft. each
Tour Pak Capacity:
Approx. 2.2 cu. ft.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not rated by NHTSA or IIHS in the same way as cars).
Active Features
Active Safety:
Optional Anti-lock Braking System (ABS), linked brake system.
Passive Features
Passive Safety:
Halogen headlight, large fairing for wind protection, integrated turn signals, rider and passenger floorboards with highway pegs, comfortable seating positions.
💡 Technology Features
Infotainment
Infotainment System:
AM/FM Cassette player with CB radio and intercom system. Speaker placement in fairing and tour-pak.
Cruise Control:
Standard feature on Ultra models.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS).
Connectivity
Connectivity:
Intercom system for rider-passenger communication, CB radio for communication with other vehicles.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 2,500 miles (4,000 km) or 6 months, whichever comes first.
Primary Chain Tensioner Inspection:
Inspect at every 5,000 miles (8,000 km) or annually.
Spark Plug Replacement Interval:
Every 10,000 miles (16,000 km) or as needed.
Brake Fluid Flush Interval:
Every 2 years or 24,000 miles (38,000 km).
Air Filter Cleaning Interval:
Every 5,000 miles (8,000 km) or as needed in dusty conditions.
Fluid Specifications
Engine Oil Specification:
Harley-Davidson Genuine V-Twin Oil SAE 20W-50
Primary Drive Lubricant Specification:
Harley-Davidson Genuine Formula Plus, or SAE 50 motorcycle gear oil
Transmission Fluid Specification:
Harley-Davidson Genuine Formula Plus, or SAE 50 motorcycle gear oil
Brake Fluid Specification:
DOT 4 hydraulic fluid (non-silicone based)
Fork Oil Specification:
Harley-Davidson Genuine 10W Fork Oil or equivalent.
Known Issues
Known Issues:
Primary chain tensioner wear (especially early hydraulic tensioners), cam chain tensioner wear (if Twin Cam 88), fin cracking around spark plug wells (Evolution), carburetor performance issues (CV carb), voltage regulator failure, starter drive issues, air suspension leaks.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its large-displacement V-twin engines, custom styling, and long-distance touring capabilities.
Model Evolution
Model Evolution:
The Electra Glide series has been Harley-Davidson's premier touring model since the late 1960s. The FLHTC-UI represents a significant evolution, incorporating electronic fuel injection and the introduction of the 'Ultra' trim level, signifying a fully-equipped, top-tier touring package. This period also saw the gradual transition from the Evolution Big Twin engine to the Twin Cam 88, though the specific 'UI' designation needs careful interpretation regarding the exact engine platform used in these specific years.
Production
Production Period:
1996-1998 (specific to this manual's coverage)
Manufacturing Location:
York, Pennsylvania, USA; Milwaukee, Wisconsin, USA
🏆 Awards & Recognition
Recognitions
Brand Awards:
Harley-Davidson consistently ranks high in customer satisfaction and brand loyalty surveys within the cruiser and touring segments.
Ratings
Model Reputation:
Highly regarded for its long-distance comfort, iconic styling, and extensive touring amenities. Often considered the benchmark for American luxury touring motorcycles of its era.
Certifications
Manual Quality Certification:
This manual adheres to industry best practices for technical documentation, providing clear, concise, and accurate repair information.
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