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Harley Davidson FLHTCUL TC Electra Glide Ultra Classic Low Twin Cooled Motorcycle 2016 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Harley Davidson Model: FLHTCUL TC Electra Glide Ultra Classic Low Twin Cooled Year: 2016 Product Type: Service Repair Workshop Manual Codes Model Code: FLHTCUL TC...
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Harley Davidson FLHTCUL TC Electra Glide Ultra Classic Low Twin Cooled Motorcycle 2016 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Harley Davidson
Model:
FLHTCUL TC Electra Glide Ultra Classic Low Twin Cooled
Year:
2016
Product Type:
Service Repair Workshop Manual
Codes
Model Code:
FLHTCUL TC
👋 Introduction
Market Position
Segment:
Full-dress touring motorcycle
Target Audience:
Long-distance touring riders seeking comfort, features, and a premium experience.
Competitive Analysis
Competitors:
Key competitors include Indian Roadmaster, Honda Gold Wing, and BMW K1600 GTL.
Key Features
Touring Features:
Large fairings, comfortable seating, ample luggage capacity (saddlebags and Tour-Pak), premium audio system, cruise control.
Comfort Features:
Low seat height ('Low' designation), rider and passenger backrests, ergonomic handlebars.
Technology Features:
Infotainment system with radio and connectivity options, ABS braking.
📋 Manual Details
Coverage Areas
Engine Coverage:
Twin-Cooled High Output Twin Cam 103B
Chassis Coverage:
Full Chassis, Suspension, Brakes, Wheels, Tires
Electrical Coverage:
Complete Electrical System, Lighting, Ignition, EFI, ABS, Audio
Bodywork Coverage:
Fairings, Tour-Pak, Saddlebags, Seat
Transmission Coverage:
6-Speed Cruise Drive Transmission
Page Count
Estimated Pages:
Over 800 pages (typical for a complete factory service manual)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, cylinder head, valve train, fuel injection, ignition, cooling system (Twin-Cooled), exhaust system, lubrication system.
Drivetrain Systems:
Clutch, primary drive, transmission (6-speed Cruise Drive), final drive.
Chassis Systems:
Frame, front suspension (forks), rear suspension (shocks), steering, brakes (ABS included), wheels, tires, bearings.
Electrical Systems:
Battery, charging system, ignition system, lighting, instrumentation, infotainment system, security system, ABS module, diagnostics (DTC codes).
Bodywork And Accessories:
Fairings, windshield, saddlebags, Tour-Pak, seat, handlebars, controls, fuel tank, fenders.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake system maintenance, battery service, tire pressure and wear checks.
Diagnostic Procedures:
Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based diagnostics, wiring diagrams, component testing.
Repair Procedures:
Engine rebuilds, transmission overhauls, suspension repairs, brake caliper replacement, electrical component repair, fairing and body panel repair/replacement.
Assembly Disassembly:
Complete step-by-step instructions for disassembly and reassembly of all major vehicle components.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Searchable text for quick information retrieval.
Print Quality
Resolution:
High resolution, suitable for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Twin-Cooled Twin Cam 103B V-Twin
Displacement:
1690 cc (103 cubic inches)
Cooling System:
Air and liquid (Twin-Cooled)
Performance
Bore X Stroke:
3.875 in. x 4.38 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.6:1
Torque:
Approximately 104.7 ft-lbs @ 3,750 RPM (99.5 kW @ 3,750 RPM)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, 91 octane rating or higher recommended
Lubrication
Oil Type:
Harley-Davidson Genuine Formula+ Transmission & Primary Chaincase Lubricant or SAE 50 Synthetic Motorcycle Oil (refer to manual for specific recommendations)
Oil Capacity:
3.5 quarts (3.3 Liters) for engine/transmission/primary (check manual for exact fill level)
🔧 Transmission
Standard
Type:
6-Speed Cruise Drive Transmission
Features
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.811, 5th: 3.140, 6th: 2.790
Clutch Type:
Hydraulically actuated, 9-plate, wet clutch
Final Drive:
Belt drive, 32/46 ratio
Fluid Specifications
Transmission Fluid:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant (or equivalent)
📐 Dimensions
Exterior
Length:
100.4 in. (2550 mm)
Width:
38.4 in. (975 mm)
Height:
54.3 in. (1380 mm)
Seat Height:
25.6 in. (650 mm) (laden)
Weights
Dry Weight:
838 lbs (380 kg)
Gvwr:
1360 lbs (617 kg)
Fuel Capacity:
6.0 gal (22.7 L)
Luggage Capacity
Saddlebags:
Integrated, lockable, approximately 2.2 cu ft total volume
Tour Pak:
Integrated, lockable, with passenger backrest, approximately 2.7 cu ft total volume
🛡️ Safety Features
Ratings
Braking System:
Linked Brembo® dual-discs front, single disc rear, with standard Anti-lock Braking System (ABS).
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Cruise Control:
Standard electronic cruise control
Passive Features
Lighting:
Halogen headlamp, LED tail lamp and brake lamp, front and rear turn signals, fog lamps.
Security:
Standard Smart Security System with hands-free fob.
💡 Technology Features
Infotainment
Audio System:
Boom!™ Box 6.5 GT infotainment system with color touchscreen, AM/FM, SiriusXM compatibility, USB input, Bluetooth connectivity.
Navigation:
Integrated GPS navigation system
Connectivity:
Bluetooth for phone and audio streaming.
Driver Assistance
Cruise Control:
Electronic cruise control
ABS:
Linked ABS braking system
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter (refer to manual for specific interval details for each component).
Fluid Specifications
Engine Oil:
Harley-Davidson® SYN3® (SAE 20W-50) Full Synthetic Motorcycle Oil or similar quality synthetic. Refer to manual for precise specification.
Primary Chaincase Lubricant:
Harley-Davidson® Formula+ Transmission & Primary Chaincase Lubricant or SAE 50 Synthetic Motorcycle Oil.
Transmission Lubricant:
Harley-Davidson® Formula+ Transmission & Primary Chaincase Lubricant or SAE 50 Synthetic Motorcycle Oil.
Brake Fluid:
DOT 4 (refer to manual for specific Harley-Davidson approved fluid)
Coolant:
Harley-Davidson® recommended coolant for Twin-Cooled engines (ethylene glycol based, Harley-Davidson P/N 62600-05 or equivalent). Mixture 50/50 with distilled water.
Known Issues
Common Wear Items:
Clutch friction plates, brake pads, tires, fork seals, spark plugs.
Twin Cam Considerations:
Potential for cam chain tensioner wear (earlier models), oil leaks from primary or transmission seals. Regular inspection and adherence to maintenance schedule are key.
Cooling System Maintenance:
Ensure proper coolant level and condition for Twin-Cooled models to prevent overheating.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Harley-Davidson boasts a long and rich heritage dating back to 1903, renowned for its V-twin engines and iconic styling.
Model Evolution
Electra Glide Lineage:
The Electra Glide is a cornerstone of the Harley-Davidson touring lineup, evolving significantly since its introduction in the 1960s.
Twin Cam Era:
The Twin Cam engine family, introduced in 1999, represents a significant technological advancement for Harley-Davidson, focusing on improved performance and reliability.
Ultra Classic Design:
The Ultra Classic designation signifies the top-tier touring model, offering maximum comfort, features, and luggage capacity.
Production
Manufacturing Location:
Typically manufactured in York, Pennsylvania, and Milwaukee, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Touring Motorcycle Reviews:
Harley-Davidson touring models consistently receive positive reviews for comfort, features, and long-distance capability from motorcycle publications.
Ratings
Customer Satisfaction:
Generally high customer satisfaction for the Electra Glide platform due to its established reputation and features.
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