Product Name:
2007 Harley-Davidson Softail Models (FLSTC, FLSTF, FLSTSC, FLSTN, FXST, FXSTB, FXSTC, FXSTD) Motorcycle Service Repair Manual
Specific Models Covered:
FLSTC, FLSTF, FLSTSC, FLSTN, FXST, FXSTB, FXSTC, FXSTD
Target Audience:
DIY motorcycle mechanics, independent repair shops, and Harley-Davidson enthusiasts seeking in-depth technical information for their Softail models.
Manual Advantage:
Offers a consolidated, model-specific, and comprehensive resource compared to fragmented online information or generic repair guides.
Features Highlight:
Complete tear down and rebuild guidance, detailed illustrations, part diagrams, and extensive troubleshooting sections.
Brand Legacy:
Harley-Davidson's long-standing reputation for V-twin cruisers, emphasizing customization and rider engagement.
Engine:
Comprehensive coverage including Twin Cam 96 engine, fuel injection (EFI), ignition, lubrication, cooling (air-cooled), and exhaust systems.
Transmission Drivetrain:
Detailed coverage of the 6-speed Cruise Drive transmission, clutch operation, primary drive, and final drive belt system.
Chassis Frame:
Includes frame, swingarm, suspension (front forks, rear shock absorbers), and steering head assembly.
Brakes:
Complete breakdown of front and rear braking systems, including hydraulic components, calipers, rotors, and brake lines.
Electrical System:
Extensive coverage of the electrical system, including wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system, lighting, instrumentation, and accessories.
Fuel System:
Detailed diagnostics and repair procedures for the Electronic Fuel Injection (EFI) system, including fuel pump, injectors, throttle body, and sensors.
Bodywork Fittings:
Procedures for removing and installing fenders, fuel tank, seat, fairings (if applicable to specific models), and other body panels.
Routine Maintenance:
Oil changes, filter replacements, spark plug service, chain/belt adjustment, brake fluid flushes, and other scheduled maintenance tasks.
Disassembly Reassembly:
Complete tear down and rebuild procedures for major components, including engine top-end and bottom-end, transmission, and suspension.
Troubleshooting:
Diagnostic flowcharts and step-by-step procedures for identifying and resolving common issues and malfunctions across all systems.
Component Replacement:
Instructions for replacing wear items, failed components, and upgrades, with torque specifications and special tool requirements.
Wiring Diagrams:
Detailed and color-coded wiring diagrams for accurate electrical system diagnosis and repair.
Depth Level:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.
Detail Level:
Includes pictures, part diagrams, torque specifications, clearances, and detailed step-by-step instructions.
File Format:
Print - Typically saddle-stitched or perfect bound for durability.
Print Quality:
High-quality paper stock with clear, legible text and high-resolution diagrams/photographs.
Binding Type:
Professional binding suitable for workshop environments (e.g., perfect bound, spiral bound).
Paper Type:
Durable paper designed to withstand workshop handling and occasional fluid exposure.
Engine Family:
Harley-Davidson Twin Cam 96
Engine Type:
Air-cooled, 45-degree V-twin
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Horsepower Estimate:
Approximately 70-75 HP (typical for Twin Cam 96 stock configuration)
Torque Estimate:
Approximately 90-95 lb-ft @ 3000-3500 RPM (typical for Twin Cam 96 stock configuration)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
91 octane (R+M)/2 or higher recommended unleaded gasoline
Ignition System:
Coil-in-plug, dual fire, solid-state electronic ignition with two spark plugs per cylinder.
Transmission Type:
6-speed Cruise Drive Transmission
Optional Transmission:
N/A (standard for all specified models)
Gear Ratios:
Specific gear ratios provided in manual (e.g., 1st: 9.312, 2nd: 6.454, 3rd: 4.792, 4th: 3.895, 5th: 3.307, 6th: 2.790)
Clutch Type:
Hydraulically actuated, multi-plate wet clutch
Primary Drive:
46/30 Duplex chain, 1.73:1 ratio
Final Drive:
Carbon fiber belt, 32/66 ratio (2.06:1)
Transmission Fluid:
Harley-Davidson Formula+ Transmission and Primary Chaincase Lubricant (or equivalent H-D approved fluid)
Wheelbase:
Varies by model, e.g., FLSTF: 64.2 inches, FXST: 64.2 inches, FXSTD: 66.9 inches.
Seat Height:
Varies by model, e.g., FLSTF: 26.1 inches (laden), FLSTC: 27.1 inches (laden).
Dry Weight:
Varies by model, e.g., FLSTF: 665 lbs, FXST: 655 lbs.
Gross Vehicle Weight Rating:
Typically around 1160 lbs.
Fuel Capacity:
4.0 gallons (approx. 15.1 L)
Safety Ratings:
Motorcycles are not typically assigned NHTSA or IIHS ratings like cars. Focus is on rider safety features.
Braking System:
Dual-piston front caliper with single floating rotor; Dual-piston rear caliper with single rotor. Optional ABS available on some models.
Lighting:
Halogen headlamp, LED tail light, incandescent turn signals, and brake lights.
Frame Construction:
Steel, rigid-style perimeter frame for stability.
Tire Design:
Bias-ply or radial tires optimized for cruiser riding characteristics.
Audio System:
Optional audio systems available on some models, typically aftermarket or dealer-installed accessories.
ABS Availability:
Anti-lock Braking System (ABS) was an optional feature for many 2007 Softail models, indicated by specific VIN or model designation.
Diagnostic Tools:
The manual covers diagnostics using Harley-Davidson's Digital Technician (or equivalent diagnostic interface) for EFI systems.
Gauge Cluster:
Analog speedometer, tachometer (optional on some models), fuel gauge, voltage meter, and indicator lights.
First Service:
1000 miles or 1 month (whichever comes first) for initial break-in service.
Subsequent Service:
Every 5,000 miles or 6 months for routine maintenance (e.g., oil change, inspection).
Engine Oil:
Harley-Davidson 20W-50 (Syn3 or conventional), consult manual for specific recommendations and capacity.
Primary Chaincase Fluid:
Harley-Davidson Formula+ Transmission and Primary Chaincase Lubricant, 20-24 oz capacity.
Brake Fluid:
DOT 4 brake fluid (refer to manual for specific Harley-Davidson part number or equivalent).
Fork Oil:
Specific weight of fork oil per model and suspension type, consult manual for capacity and type (e.g., Harley-Davidson Type E or H).
Common Wear Items:
Clutch plates, primary drive chain, belt tensioner, wheel bearings, brake pads, and suspension bushings can be common wear items.
Engine Considerations:
Potential for oil leaks from rocker boxes, crankcase, or transmission seals; occasional charging system issues (stator/regulator).
Electrical Notes:
Corrosion on connectors, loose wiring, and battery charging issues can occur. Specific troubleshooting steps are vital.
Part Identification:
Manual includes detailed part diagrams for accurate identification and ordering of replacement components.
Brand Identity:
Iconic American motorcycle manufacturer known for its V-twin engines and distinctive styling.
Softail Introduction:
The Softail platform, featuring a hidden rear suspension, was first introduced in 1983.
Twin Cam Introduction:
The Twin Cam engine family began production in 1999, with the Twin Cam 96 (1584cc) being introduced for the 2007 model year across the Softail line.
Manufacturing Location:
United States (primarily York, Pennsylvania, and Kansas City, Missouri)
