Segment:
Cruiser Motorcycle
Target Audience:
Harley-Davidson Owners, Independent Repair Shops, Motorcycle Enthusiasts
Analogy:
This manual is the equivalent of the official Harley-Davidson factory service manual for this specific model and year.
Feature 1:
Detailed step-by-step repair procedures.
Feature 2:
Comprehensive electrical system diagrams.
Feature 3:
Torque specifications for all critical fasteners.
Feature 4:
Troubleshooting guides for common problems.
Feature 5:
Maintenance schedules and fluid recommendations.
Primary Coverage:
Service, Repair, Overhaul
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting
Estimated Pages:
Significant (Full Service Manual)
Type:
Workshop Service Manual / Repair Manual
Engine:
Full Engine Overhaul, Carburetion/Fuel Injection, Ignition System, Lubrication System, Cooling System (if applicable)
Transmission:
Gearbox Service, Clutch Assembly, Drive Belt System
Electrical:
Wiring Diagrams, Lighting System, Charging System, Starting System, Battery, Ignition System Diagnostics
Chassis:
Frame, Suspension (Front and Rear), Steering System, Wheels, Tires, Brakes (Front and Rear)
Bodywork:
Fenders, Fuel Tank, Seat, Handlebars, Controls, Fairings (if applicable), Lights, Trim
Fuel System:
Fuel Tank, Fuel Lines, Fuel Pump, Fuel Filter, Carburetor/Fuel Injection System
Exhaust System:
Exhaust Pipes, Mufflers, Clamps
Controls:
Throttle Control, Clutch Lever, Brake Lever, Shift Lever, Cables
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Belt Adjustments, Spark Plug Service
Troubleshooting:
Diagnostic Procedures, Fault Finding Guides, Symptom-Based Troubleshooting
Repair:
Component Removal and Installation, Component Rebuilds, Assembly and Disassembly
Overhaul:
Complete Engine Rebuilds, Transmission Overhauls, Suspension Rebuilds
Diagnostics:
Electrical System Diagnostics, Engine Performance Diagnostics, Brake System Diagnostics
Depth:
Comprehensive: From basic adjustments to full engine/transmission rebuilds and advanced electrical troubleshooting.
Engine Type:
Air-Cooled, Twin Cam 96B V-Twin
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Horsepower Approx:
Approximately 70-75 HP (Varies based on tuning and exhaust)
Torque Approx:
Approximately 90-95 ft-lbs @ 3000-3500 RPM (Varies)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded Gasoline, minimum 91 Octane Recommended
Ignition Type:
Electronic, High-Performance
Oil Capacity:
Approximately 4.0 quarts (3.8 L) with filter change
Oil Type Specification:
Harley-Davidson Genuine V-Twin Synthetic Oil SAE 20W-50 or equivalent
Length:
Approx. 93.5 inches (2375 mm)
Width:
Approx. 37.0 inches (940 mm)
Height:
Approx. 54.8 inches (1392 mm)
Seat Height:
Approx. 26.5 inches (673 mm) (laden)
Ground Clearance:
Approx. 4.4 inches (112 mm)
Dry Weight:
Approx. 680 lbs (308 kg)
Gross Vehicle Weight Rating:
Approx. 1160 lbs (526 kg)
Payload Capacity:
Approx. 480 lbs (218 kg)
Fuel Tank Capacity:
5.0 gallons (18.9 L)
Crash Safety Rating:
N/A (Motorcycles are not typically rated by NHTSA in the same way as cars)
Braking System:
Hydraulic Disc Brakes (Front and Rear), Dual Front Discs
ABS:
Optional or Standard depending on specific sub-model/market (check VIN)
Lighting:
Halogen Headlight, LED Taillight, Auxiliary Passing Lamps, Front and Rear Turn Signals
Audio System:
Optional accessory audio systems may be available, but not standard on all FLSTC models of this era. This manual covers the core vehicle systems.
Assistance Features:
None specifically designated as 'driver assistance' in the automotive sense. Focus is on mechanical and electrical systems.
Connectivity Features:
N/A for this model year; focus is on core motorcycle systems.
First Service:
Typically at 1,000 miles (1,600 km) or 12 months, whichever comes first.
Subsequent Service:
Generally every 5,000 miles (8,000 km) or 12 months for regular servicing. Specific component checks may be required at different intervals.
Engine Oil:
Harley-Davidson Genuine V-Twin Synthetic Oil SAE 20W-50
Primary Chaincase Oil:
Harley-Davidson Genuine Primary Chaincase Lubricant SAE 50
Transmission Oil:
Harley-Davidson Genuine Transmission Fluid SAE 75W-90 (or SYN3 for engine, primary, and transmission)
Common Wear Items:
Clutch plates, brake pads, tires, fork seals, battery.
Potential Engine Issues:
Oil leaks from gaskets/seals, potential exhaust leaks, lifter noise (especially if oil level is low or incorrect oil used).
Electrical Common Issues:
Wiring harness issues (especially at common flex points), regulator/stator failure, battery charging problems.
Heritage:
Harley-Davidson is an American motorcycle manufacturer, founded in 1903. Known for its cruiser, touring, and custom motorcycles.
Softail Lineage:
The Softail chassis, introduced in 1984, features concealed rear shock absorbers, giving it the appearance of a hardtail frame. The FLSTC (Classic) variant is a popular retro-styled model.
Production Years:
FLSTC models have been in continuous production for many years, with the 2009 model being part of the Twin Cam era.
Manufacturing Location:
USA (Various Harley-Davidson facilities)
