Segment:
Cruiser, classic styling, touring capability with added comfort and features.
Target Audience:
Harley-Davidson enthusiasts seeking detailed technical information for maintenance, repair, and customization.
Competitors 2005:
Other cruiser motorcycles from brands like Indian, Victory, and potentially some models from Japanese manufacturers with classic styling.
Styling:
Retro styling with abundant chrome, whitewall tires, teardrop fuel tank, fishtail exhaust (often), and a comfortable, laid-back riding position.
Engine Platform:
Evolution (Evo) engine family, known for its torque and distinctive Harley-Davidson sound.
Value Proposition:
Provides factory-level diagnostic and repair data, crucial for maintaining optimal performance and addressing issues accurately.
Accessibility:
Instant download PDF format offers immediate access to critical service information.
Engine Service:
Complete engine overhaul, diagnostics, tuning, component replacement (e.g., cylinders, pistons, camshafts, valves, timing).
Fuel System Service:
Fuel injection system (EFi) diagnostics, fuel pump, injectors, sensors, throttle body, fuel tank and lines.
Ignition System Service:
Ignition module, spark plugs, coils, wiring, timing.
Transmission Service:
Gearbox overhaul, clutch assembly, shifting mechanisms, lubrication, diagnostics.
Electrical System Service:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starter, ignition switch, all sensors and actuators, diagnostic connectors.
Chassis Service:
Frame inspection and repair, suspension (front forks, rear shocks), steering system, wheels, tires, brakes (hydraulic system, components), controls.
Bodywork And Trim:
Fenders, fuel tank, seat, handlebars, mirrors, exhaust system, chrome components, fairings (if applicable), cosmetic repair.
Routine Maintenance:
Oil changes, filter replacements, spark plug service, chain adjustment (if applicable), brake fluid checks, lubrication points.
Troubleshooting Diagnostics:
System-specific diagnostic procedures, fault code interpretation, symptom-based troubleshooting for common and uncommon issues.
Component Replacement:
Step-by-step instructions for replacing all major and minor components within covered systems.
Rebuild Procedures:
Detailed instructions for complete engine and transmission rebuilds.
Technical Specifications:
Torque specifications, clearances, tolerances, fluid capacities, electrical specifications.
Depth Level:
Comprehensive, from basic maintenance to complete engine/transmission rebuilds and advanced electrical diagnostics.
Searchability:
Likely searchable text, allowing for quick keyword-based information retrieval.
Printability:
Designed for printing, allowing users to create physical copies of specific sections or the entire manual.
Binding Recommendation:
For printed versions, spiral binding is recommended for lay-flat usability in a workshop environment.
Paper Recommendation:
Heavy-duty paper stock recommended for printed copies to withstand workshop conditions.
Engine Family:
Harley-Davidson Evolution (Evo)
Engine Configuration:
Air-cooled, 45-degree V-twin
Displacement:
1450 cc (88 cubic inches)
Bore X Stroke:
3.437 in. x 3.812 in. (87.3 mm x 96.8 mm)
Valvetrain:
Overhead valves (OHV), 2 valves per cylinder
Horsepower:
Approx. 65-70 HP (at crankshaft, typical for the era)
Torque:
Approx. 80-85 ft-lbs (at crankshaft, typical for the era)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane (91 AKI)
Lubrication:
Dry sump system with oil tank separate from crankcase.
Oil Capacity:
Approx. 4 quarts (3.8 liters) with filter change.
Safety Certifications:
Meets or exceeds all applicable federal motor vehicle safety standards (FMVSS) for motorcycles.
Braking System:
Dual front disc brakes, single rear disc brake. Hydraulic actuation.
Tires:
Bias-ply construction, typically with whitewall styling (e.g., Front: MT90B16, Rear: 130/90B16).
Lighting:
Halogen headlight, tail light, stop light, front and rear turn signals, front marker lights.
Audio System:
Many Softail Deluxe models of this era featured an optional or integrated audio system, often with handlebar-mounted controls and speakers.
ABS:
Anti-lock Braking System (ABS) was not standard on all models in 2005 and may be an optional feature. Manual will indicate if applicable.
Diagnostic Port:
Features a diagnostic connector (e.g., 4-pin) for use with Harley-Davidson specific diagnostic tools (e.g., Digital Technician) for reading fault codes and system analysis.
First Service:
Typically at 1,000 miles (1,600 km) - includes engine oil and filter change, primary chain adjustment, and general inspection.
Subsequent Services:
Recommended every 5,000 miles (8,000 km) or annually, whichever comes first. Involves oil changes, filter replacement, spark plugs (as needed), and thorough inspections.
Belt Drive Tension:
Check belt tension and alignment every 5,000 miles. Tension adjustment procedure detailed in manual.
Engine Oil Type:
Harley-Davidson 20W-50 SYN3 or equivalent (check manual for exact specifications and temperature range suitability).
Primary Chain Case Oil Type:
Harley-Davidson Primary Chain Lubricant or equivalent (often a heavy-duty gear oil).
Common Wear Items:
Clutch wear, brake pad wear, belt replacement, wheel bearings, fork seals.
Potential Electrical Issues:
Voltage regulator/rectifier failures, battery charging issues, wiring harness chafing (especially on older models).
Engine Performance Quirks:
Some earlier EFi systems could exhibit minor hesitation or require careful throttle control. Manual provides tuning and diagnostic information.
Heritage Significance:
Iconic American motorcycle manufacturer with a long history of V-twin engines and cruiser styling.
Softail Platform Introduction:
The Softail concept, featuring hidden rear suspension to mimic a hardtail look, was introduced in the early 1980s.
Softail Deluxe Introduction:
The Softail Deluxe model was introduced to offer a more vintage-inspired aesthetic within the Softail line.
Manufacturing Location:
United States (primarily York, Pennsylvania, and Kansas City, Missouri)
Harley Davidson Reputation:
Harley-Davidson consistently receives recognition for its iconic design, build quality, and strong brand loyalty. Specific model awards are less common than brand-wide accolades.
User Reviews:
Generally well-received for its classic looks, comfortable ride, and torque-rich engine, though often compared for handling and braking performance against more modern designs.
Manual Quality:
Factory-produced or derived documentation, ensuring accuracy and adherence to OEM standards.
