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Harley Davidson FLSTSCI Softail Springer 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTSCI Softail Springer Classic Year: 2006 Codes Model Code: FLSTSCI 👋 Introduction Market Position Class: Cruiser, Retro-styled Motorcycle Target Audience: Harley-Davidson owners, independent...
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Type: Motorcycle
Vendor:
Sku: 438663
Harley Davidson FLSTSCI Softail Springer 2006 Service Repair ManualHarley Davidson FLSTSCI Softail Springer 2006 Service Repair ManualHarley Davidson FLSTSCI Softail Springer 2006 Service Repair ManualHarley Davidson FLSTSCI Softail Springer 2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLSTSCI Softail Springer Classic
Year:
2006
Codes
Model Code:
FLSTSCI
👋 Introduction
Market Position
Class:
Cruiser, Retro-styled Motorcycle
Target Audience:
Harley-Davidson owners, independent mechanics, and motorcycle enthusiasts seeking detailed service information.
Key Features
Unique Selling Point:
Iconic Springer front fork design, classic styling, and the reliable Twin Cam 88B engine.
Value Proposition:
Enables owners to perform maintenance, diagnostics, and repairs, saving on dealership costs and maintaining vehicle value.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Page Count:
653
Language:
English
Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, disassembly, inspection, repair, and reassembly of the Twin Cam 88B engine.
Fuel System:
EFI (Electronic Fuel Injection) system, fuel pump, fuel filter, fuel injectors, and fuel tank servicing.
Ignition System:
Ignition module, spark plugs, ignition coils, and troubleshooting.
Transmission:
5-speed Cruise Drive transmission, clutch operation, gear shifting mechanisms, and internal components.
Drivetrain:
Primary drive, clutch, drive belts, final drive belt, and associated components.
Chassis:
Frame inspection, welds, and integrity; front fork (Springer mechanism) disassembly, servicing, and adjustment.
Suspension:
Front Springer fork, rear shock absorbers, and linkage maintenance.
Brakes:
Front and rear brake systems, hydraulic lines, calipers, master cylinders, rotors, pads, and bleeding procedures.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting, instrumentation, and accessory wiring.
Bodywork:
Fenders, fuel tank, seat, handlebars, controls, fairings (if applicable), and trim pieces.
Wheels And Tires:
Wheel bearing service, tire mounting and balancing, and wheel specifications.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication, air filter cleaning/replacement, spark plug replacement, brake fluid checks, and drive belt inspection.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for various systems.
Repair Procedures:
Step-by-step instructions for major component overhauls and replacements.
Electrical Diagnostics:
Testing of electrical components, circuits, and diagnostic codes.
Engine Rebuild:
Complete engine teardown, inspection, parts replacement, and reassembly guidance.
Transmission Overhaul:
Detailed steps for transmission disassembly, bearing replacement, and reassembly.
Suspension Adjustment:
Instructions for adjusting or servicing the front Springer fork and rear shocks.
Technical Depth
Depth Level:
Comprehensive, covering from basic maintenance to complete engine and drivetrain rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for easy information retrieval.
Print Quality:
High resolution, suitable for printing.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88B V-twin
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Performance
Horsepower Estimated:
Approx. 65-70 HP (may vary)
Torque Estimated:
Approx. 80-85 lb-ft @ 3200 RPM (may vary)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane
Lubrication
Oil Type:
Harley-Davidson Syn3 (or equivalent SAE 20W50 motorcycle oil)
Oil Capacity:
Approx. 4 quarts (3.8 liters) with filter change
🔧 Transmission
Standard
Transmission Type:
5-speed Cruise Drive, constant mesh
Gear Ratios:
1st: 10.110, 2nd: 7.010, 3rd: 4.740, 4th: 3.590, 5th: 3.140 (Typical values, may vary)
Primary Drive:
Duplex chain, 34/46 tooth (1.353:1)
Final Drive:
Belt, 32/66 tooth (2.063:1)
Features
Clutch Type:
Wet, multi-plate, diaphragm spring
Fluid Specifications
Transmission Oil Type:
Harley-Davidson Formula+ (or equivalent SAE 80W-90 gear oil)
Fluid Capacities
Transmission Oil Capacity:
Approx. 24 fl oz (0.7 liters)
📐 Dimensions
Exterior
Length:
Approx. 93.3 in. (2370 mm)
Width:
Approx. 37.0 in. (940 mm)
Height:
Approx. 48.2 in. (1224 mm)
Wheelbase:
Approx. 65.5 in. (1664 mm)
Weights
Dry Weight:
Approx. 670 lbs (304 kg)
Gvwr:
Approx. 1025 lbs (465 kg)
Payload Capacity:
Approx. 355 lbs (161 kg)
Fluid Capacities
Fuel Capacity:
5.0 gallons (18.9 L)
Oil Capacity:
4.0 quarts (3.8 L)
🛡️ Safety Features
Ratings
Safety Standard:
As per Harley-Davidson manufacturing and regulatory compliance for the model year.
Active Features
Brakes:
Dual-piston front caliper with 292mm disc, single-piston rear caliper with 292mm disc.
Passive Features
Lighting:
Halogen headlight, taillight, brake light, and turn signals.
Frame Construction:
Steel cradle frame.
💡 Technology Features
Infotainment
Audio System:
Optional accessory audio system may be fitted; base models typically do not include integrated audio.
Instrumentation:
Analog speedometer, tachometer, fuel gauge, and indicator lights integrated into the dashboard or handlebar risers.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on 2006 models; consult vehicle VIN or specifications.
Connectivity
Connectivity Features:
No integrated smartphone connectivity (Bluetooth, Apple CarPlay, Android Auto) in this era.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 1,000 miles (1,600 km).
Regular Oil Change:
Every 5,000 miles (8,000 km) or annually, whichever comes first.
Drive Belt Tension:
Check and adjust at 5,000 mile intervals.
Spark Plug Replacement:
Recommended every 10,000 - 15,000 miles (16,000 - 24,000 km), refer to manual for specific type.
Fluid Specifications
Brake Fluid:
DOT 4
Primary Chain Case Oil:
Harley-Davidson Primary Chaincase Lubricant (or equivalent SAE 85W-140)
Fluid Capacities
Primary Chain Case Oil Capacity:
Approx. 28 fl oz (0.83 L)
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, brake pads, and drive belt.
Potential Engine Issues:
Cam chain tensioner wear (especially in earlier Twin Cam models, though the 88B has improvements), oil leaks from seals.
Electrical Concerns:
Stator or regulator/rectifier failure can occur over time.
Suspension Wear:
Fork seals in the Springer front end may require periodic replacement.
📚 Vehicle History
Brand Heritage
Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its cruiser and touring motorcycles.
Model Evolution
Softail Lineage:
The Softail line, introduced in 1984, is characterized by its hidden rear suspension, mimicking the look of a hardtail frame. The Springer variant pays homage to classic motorcycles with its distinctive springer front fork.
Production
Model Introduction:
The FLSTSCI Softail Springer Classic was part of the 2006 Harley-Davidson lineup, offering a blend of classic styling and modern engineering.
Manufacturing Location:
York, Pennsylvania, USA and Milwaukee, Wisconsin, USA (engine assembly).
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Softail Springer line generally received positive reviews for its styling and ride comfort, appealing to riders seeking a classic aesthetic.
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