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Harley Davidson FXCWC Rocker Custom 2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXCWC Rocker Custom Year: 2009 Platform: Softail Codes Model Code: FXCWC 👋 Introduction Market Position Category: Cruiser Motorcycle Target Audience: Harley-Davidson Owners, Independent...
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Type: Motorcycle
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Sku: 441956
Harley Davidson FXCWC Rocker Custom 2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXCWC Rocker Custom
Year:
2009
Platform:
Softail
Codes
Model Code:
FXCWC
👋 Introduction
Market Position
Category:
Cruiser Motorcycle
Target Audience:
Harley-Davidson Owners, Independent Motorcycle Mechanics, Enthusiasts
Competitive Analysis
Direct Competitors:
Similar displacement cruisers from brands like Indian, Victory (at the time)
Key Features
Design Philosophy:
Low-slung, custom chopper-inspired styling with modern Harley-Davidson engineering.
Unique Selling Points:
Raked front-end, distinctive 'Rocker' name reflecting its styling and performance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Overhaul
Page Count
Estimated Page Count:
600-800 (typical for comprehensive service manuals)
Manual Type
Manual Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (1584cc Twin Cam 96B), Transmission (6-Speed Cruise Drive), Clutch
Chassis:
Frame, Suspension (Front & Rear), Wheels, Tires, Brakes (Front & Rear), Steering
Electrical:
Ignition System, Lighting, Instrumentation, Battery, Charging System, Starter System, EFI (Electronic Fuel Injection), Security System
Bodywork:
Fuel Tank, Fenders, Seat, Handlebars, Controls, Exhaust System, Mirrors
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacement, Lubrication
Diagnostics:
Troubleshooting Symptoms, Diagnostic Trouble Codes (DTCs), Electrical System Diagnostics, Engine Performance Diagnostics
Repair:
Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Repair
Assembly Disassembly:
Complete disassembly and reassembly procedures for all major components
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and specifications.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Quality:
High-resolution, printable pages with clear diagrams and text
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96B V-Twin
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.5:1
Valve Train:
Overhead valves (OHV), 2 valves per cylinder, pushrod actuated
Cooling System:
Air-cooled
Performance
Torque Rating:
Approx. 92.6 ft-lbs @ 3000 RPM (96 ft-lbs advertised)
Horsepower Rating:
Approx. 75 HP (advertised range for Twin Cam 96)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
6-Speed Cruise Drive
Features
Clutch Type:
Hydraulic, Assist-Type, Multi-plate Wet Clutch
Final Drive:
Belt Drive
📐 Dimensions
Exterior
Length:
Approx. 96.5 in. (2451 mm)
Wheelbase:
Approx. 67.2 in. (1707 mm)
Rake:
35 degrees
Trail:
Approx. 6.5 in. (165 mm)
Weights
Dry Weight:
Approx. 648 lbs (294 kg)
Gross Vehicle Weight Rating:
Approx. 1075 lbs (488 kg)
Fuel Capacity
Fuel Tank Capacity:
5.0 gallons (18.9 L)
Wheels Tires
Front Tire:
Dunlop D407F, 120/70ZR-18 (Radial)
Rear Tire:
Dunlop D407, 240/40R-18 (Radial)
Front Wheel:
18 x 3.00 inch
Rear Wheel:
18 x 6.25 inch
Dimensions
Seat Height:
Approx. 27.1 in. (688 mm)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not Applicable (Motorcycle)
Active Features
Braking System:
Hydraulic Disc Brakes (Front & Rear), Optional ABS (Anti-lock Braking System)
Lighting:
Halogen Headlight, LED Tail Light, Amber Turn Signals
Passive Features
Security:
Factory-installed H-D Smart Security System with proximity-based wireless fob
Ride Stability:
Low center of gravity, stable chassis geometry
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, fuel gauge, gear indicator, oil pressure, and engine diagnostics indicators.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS)
Connectivity
Security System:
Integrated H-D Smart Security System with key fob.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (20W50 Full Synthetic) or equivalent API SG, SF, SEL, or SH rated motorcycle oil
Transmission Oil:
Harley-Davidson Formula Plus (SAE 50) or equivalent API GL-4 rated gear oil
Primary Chain Case Oil:
Harley-Davidson Formula Plus (SAE 50) or equivalent API GL-4 rated gear oil
Brake Fluid:
DOT 4 Heavy Duty Brake Fluid (Harley-Davidson recommends their own brand)
Clutch Fluid:
DOT 4 Heavy Duty Brake Fluid (for hydraulic clutch systems)
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, primary drive belt
Electrical Gremlins:
Can occur on any vehicle of this age; manual covers diagnosis of common issues like faulty sensors, wiring harness problems, and charging system faults.
Suspension Wear:
Rear shock absorber seals can degrade over time, affecting ride quality.
📚 Vehicle History
Brand Heritage
Brand Foundation:
Founded in 1903, Harley-Davidson is one of the oldest motorcycle manufacturers in the world.
Model Evolution
Softail Lineage:
The Softail platform, known for its hidden rear suspension mimicking a rigid frame, has been a cornerstone of Harley-Davidson's cruiser lineup since the late 1970s.
Rocker Introduction:
The Rocker and Rocker C (Custom) models were introduced for the 2008 model year, featuring a distinctive chopper-inspired design and a long, low stance.
Production
Production Period:
2008-2011
Manufacturing Location:
Kansas City, Missouri, USA / York, Pennsylvania, USA (Harley-Davidson assembly plants)
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Rocker Custom was recognized for its distinctive styling and comfortable cruiser ergonomics.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for Harley-Davidson products, particularly for comfort and iconic styling.
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