Harley Davidson FXD-CONV Dyna Convertible Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna Convertible Model Code: FXD-CONV Generation: First Generation Dyna Product Type: Service Repair Manual 👋 Introduction Market Position Positioning: Essential resource for Harley-Davidson...

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Type: Motorcycle

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Sku: 160176

Tags: Dyna Convertible FXD-CONV Harley Davidson Motorcycle Motorcycles Super Glide

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Dyna Convertible

Model Code:

FXD-CONV

Generation:

First Generation Dyna

Product Type:

Service Repair Manual

👋 Introduction

Market Position

Positioning:

Essential resource for Harley-Davidson owners and independent mechanics seeking to maintain and repair their Dyna Convertible models.

Competitive Analysis

Competitors:

Direct competitor to factory service manuals and other aftermarket repair guides.

Key Features

Comprehensiveness:

596 pages of detailed information, covering all major aspects of the vehicle.

Accessibility:

Instant PDF download for immediate access without shipping delays.

Detail:

Includes pictorial diagrams, exploded views, and step-by-step instructions for ease of understanding.

User Friendliness:

Designed for both professional mechanics and DIY enthusiasts, with clear and simple explanations.

📋 Manual Details

Coverage Areas

Applicable Years:

1999, 2000, 2001, 2002, 2003, 2004, 2005

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Language

Language:

English

Format

File Format:

Accessibility:

Instant Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, inspection, repair, and rebuilding procedures.

Engine Management:

Ignition system, fuel system (carburetor/EFI depending on specific model variant), emissions control systems, and sensors.

Transmission:

Clutch, gearbox, primary drive, and final drive service and repair.

Chassis:

Frame, swingarm, suspension (front forks, rear shocks), steering, and wheels.

Electrical System:

Wiring diagrams, battery, charging system, lighting, starting system, and accessories.

Brakes:

Front and rear brake system components, hydraulic systems, and bleeding procedures.

Bodywork:

Fairings, fuel tank, fenders, seat, and related components.

Diagnostics:

Troubleshooting guides and diagnostic procedures for common issues.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, lubrication, and tune-ups.

Repair:

Step-by-step instructions for component repair and replacement.

Disassembly Assembly:

Detailed procedures for taking apart and putting together vehicle components.

Adjustments:

Carburetor/EFI adjustments, clutch adjustment, brake adjustments, and suspension adjustments.

Troubleshooting:

Systematic diagnostic approaches for identifying and resolving problems.

Specifications:

Torque specifications, fluid capacities, wear limits, and critical measurements.

Technical Depth

Depth:

Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds.

Detail Level:

Detailed step-by-step instructions with pictorial diagrams, exploded views, and photographs.

Special Tools:

Identification and usage of necessary special service tools.

📊 Manual Specifications

File Format

Quality:

High-quality, printable pages.

Requirement:

Adobe Reader

Compatibility:

Windows, Mac, Linux OS

Print Quality

Printability:

Yes, all pages are printable.

Binding Type

Format:

Digital (PDF), allowing for direct printing.

Paper Type

Medium:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Harley-Davidson Evolution (Evo) V-Twin

Engine Type:

Air-cooled, OHV, 45-degree V-twin

Engine Variants:

Likely 88 cubic inch (1450cc) engine for this model range, though specific displacement may vary by sub-model within the FXD-CONV designation.

Performance

Horsepower:

Estimated 60-70 HP (specific figures vary by year and tuning).

Torque:

Estimated 70-80 ft-lbs (specific figures vary by year and tuning).

Fuel System

Fuel Delivery:

Carburetor (e.g., Keihin CV) for early models, potentially Electronic Fuel Injection (EFI) for later models within this range. Manual will cover both if applicable.

Fuel Type:

Unleaded gasoline

Oil System

Oil Capacity:

Approximately 3 quarts (2.8 liters) including primary and transmission fluids (integrated system).

Oil Type:

Specific Harley-Davidson or equivalent motorcycle-specific V-twin oil (e.g., SAE 20W50).

🔧 Transmission

Standard

Type:

5-speed constant mesh

Drive Type:

Belt drive (primary), Chain drive (final)

Optional

Variants:

N/A (standardized for this model)

Features

Clutch:

Wet, multi-plate

Fluid Type:

Harley-Davidson primary fluid or equivalent SAE 80W-90 gear oil for some gearbox applications. Manual will specify.

📐 Dimensions

Exterior

Wheelbase:

Approximately 63.5 inches (1613 mm).

Length:

Approximately 90 inches (2286 mm).

Height:

Varies based on seat and handlebars, typically around 47-49 inches (1194-1245 mm).

Weights

Dry Weight:

Approximately 595 lbs (270 kg).

Gvwr:

Varies by specific model year, typically around 1000 lbs (453 kg).

Cargo

Storage:

N/A (Cruiser motorcycle design, no dedicated cargo space other than optional saddlebags).

🛡️ Safety Features

Ratings

Crash Testing:

Motorcycle safety is assessed through rider skill and road conditions; formal crash ratings like cars are not applicable.

Active Features

Braking System:

Dual disc front brakes, single disc rear brake. ABS was not standard on most models in this era.

Lighting:

Headlight, taillight, brake light, turn signals.

Passive Features

Frame Construction:

Steel cradle frame for stability and rider protection.

Rider Ergonomics:

Designed for a comfortable riding position, though individual fitment varies.

💡 Technology Features

Infotainment

Audio System:

Optional factory or aftermarket audio systems might be present on touring variants, but not a standard feature across all models.

Driver Assistance

Anti-lock Braking System (ABS) was not standard on most models of this era and is an optional feature if equipped. Manual will cover its function and servicing if present.

Connectivity

Features:

Basic motorcycle technology; no integrated smartphone connectivity or advanced electronic aids beyond engine management and lighting.

🔧 Maintenance

Service Intervals

Oil Change:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first. Primary and transmission fluids also require regular inspection and change.

Primary Chain Tensioner:

Inspection recommended at 1,000 miles and then every 5,000 miles. Early models may have had spring-loaded tensioners replaced with hydraulic ones.

Spark Plugs:

Inspect every 5,000 miles, replace as needed.

Air Filter:

Inspect every 5,000 miles, clean or replace as needed.

Brake Fluid:

Flush and replace every 2 years.

Fluid Specifications

Engine Oil:

Harley-Davidson SYN3 (20W50) or equivalent motorcycle-specific 20W50 synthetic or mineral oil.

Primary Chain Case Oil:

Harley-Davidson Primary Chain Case Oil or equivalent SAE 80W-90 gear oil.

Brake Fluid:

DOT 4 recommended.

Fork Oil:

Specific weight of fork oil (e.g., Spectro or Showa SS-04) depending on front suspension type. Manual will detail.

Known Issues

Primary Chain Tensioner:

The stock spring-loaded primary chain tensioner could wear out prematurely, leading to noise and potential damage. Upgraded hydraulic tensioners are common fixes.

Cam Chain Tensioners:

Similarly, the cam chain tensioners (especially on earlier Evo engines) were prone to wear. The manual will cover inspection and replacement of these.

Carburetor Performance:

Keihin CV carburetors can require periodic tuning and cleaning for optimal performance, especially with modifications.

Electrical Connections:

Corrosion or loose connections can lead to intermittent electrical issues. Regular inspection of harness points is advised.

📚 Vehicle History

Brand Heritage

Legacy:

Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, known for its V-twin engines and cruiser-style motorcycles.

Model Evolution

Dyna Lineage:

The Dyna platform, introduced in 1991, was characterized by its large displacement V-twin engines and a more rigid frame compared to the Softail line. The Dyna Convertible was a touring-oriented variant within the Dyna family.

Production

Production Period:

The Dyna Convertible was produced by Harley-Davidson, with the specific years 1999-2005 covered by this manual.

Manufacturing Location:

Typically manufactured in the United States of America.

🏆 Awards & Recognition

Recognitions

Awards:

While specific awards for the Dyna Convertible are not widely publicized, Harley-Davidson motorcycles consistently rank high in customer satisfaction and brand loyalty surveys.

Ratings

Performance Reviews:

The Dyna platform is generally praised for its handling, engine performance, and classic Harley-Davidson styling.

Certifications

Quality Standards:

Harley-Davidson adheres to rigorous manufacturing and quality control standards, reflected in the durability and performance of their motorcycles.