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Harley Davidson FXD Super Glide Dyna 2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXD Super Glide Dyna Year: 2008 Codes Chassis Code: FXD Engine Code: TWIN CAM 96 👋 Introduction Market Position Motorcycle Segment: Cruiser, Dyna...
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Type: Motorcycle
Vendor:
Sku: 442134
Harley Davidson FXD Super Glide Dyna 2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXD Super Glide Dyna
Year:
2008
Codes
Chassis Code:
FXD
Engine Code:
TWIN CAM 96
👋 Introduction
Market Position
Motorcycle Segment:
Cruiser, Dyna family
Target Audience:
Harley-Davidson owners, independent repair shops, motorcycle technicians specializing in Harley-Davidson
Competitive Analysis
Key Competitors:
Indian Motorcycles, other American V-twin manufacturers
Key Features
Vehicle Philosophy:
A blend of classic styling with modern engineering, offering a comfortable ride and strong V-twin performance
Manual Value Proposition:
Provides essential technical information for maintaining, diagnosing, and repairing the 2008 FXD Super Glide Dyna, enabling cost-effective ownership and ensuring optimal performance.
📋 Manual Details
Coverage Areas
Manual Type:
Service Manual / Workshop Repair Manual
Language:
English
Format:
PDF
Page Count
Page Count:
Comprehensive (Exact count not provided in product info, but typical for a full service manual is 500-800+ pages)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, lubrication, cooling system, fuel system, exhaust system, engine management
Transmission Drivetrain:
Primary drive, transmission, clutch, final drive belt
Electrical System:
Ignition system, charging system, starting system, lighting, instrumentation, sensors, wiring diagrams, ECM/VCM diagnostics
Suspension Steering:
Front fork assembly, rear shock absorbers, steering head, wheel bearings
Brakes:
Front and rear brake system components, hydraulic lines, calipers, master cylinders, ABS (if equipped)
Chassis Frame:
Frame inspection, body panels, fenders, seat, fuel tank mounting
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication points, tire pressure checks
Troubleshooting:
Diagnostic charts, common problems and solutions, symptom-based troubleshooting
Repair Overhaul:
Component disassembly, inspection, repair, and reassembly procedures for all major systems
Diagnostics:
Diagnostic trouble codes (DTCs), sensor data interpretation, electrical system testing
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls, electrical diagnostics, and frame/suspension work. Assumes technician familiarity with general automotive/motorcycle repair principles.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically searchable text within PDF format, allowing for quick information retrieval.
Print Quality
Printability:
Designed for printing, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
Not applicable for PDF format (digital distribution). For printed versions, it would typically be comb-bound or perfect-bound.
Paper Type
Paper Quality:
Not applicable for PDF format (digital distribution). For printed versions, usually high-quality, durable paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-twin
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.9:1
Torque Rating:
Approx. 92.6 ft-lbs (125.5 Nm) @ 3500 RPM (may vary slightly based on specific tuning and exhaust)
Performance
Horsepower Rating:
Estimated around 70-75 HP (exact factory rating not always published, often determined by dyno tests)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (AKI)
Lubrication
Oil Type:
Harley-Davidson SYN3 Synthetic (or equivalent SAE 20W50 motorcycle oil meeting Harley-Davidson specifications)
Oil Capacity:
Approximately 4 US quarts (3.8 liters) with filter change
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.312, 2nd: 6.650, 3rd: 4.945, 4th: 3.827, 5th: 3.143, 6th: 2.790 (typical ratios for Twin Cam 6-speed)
Clutch Type:
Hydraulic, multi-plate wet clutch
Features
Drive Type:
Belt Drive
Final Drive Ratio:
3.15:1 (e.g., 32-tooth front pulley, 66-tooth rear pulley)
Transmission Fluid Type:
Harley-Davidson Formula Plus (or equivalent SAE 80W-90 gear oil meeting Harley-Davidson specifications)
Transmission Fluid Capacity:
Approximately 2.5 US quarts (2.4 liters)
📐 Dimensions
Exterior
Length:
Approx. 91.9 in. (2334 mm)
Width:
Approx. 37.2 in. (945 mm) (Handlebar width)
Height:
Approx. 49.6 in. (1260 mm)
Wheelbase:
Approx. 63.7 in. (1618 mm)
Ground Clearance:
Approx. 5.1 in. (130 mm)
Weights
Dry Weight:
Approx. 640 lbs (290 kg)
Gvwr:
Approx. 1160 lbs (526 kg)
Fuel Capacity:
5 gallons (18.9 liters)
Oil Capacity:
4 US quarts (3.8 liters)
🛡️ Safety Features
Ratings
Safety Standards:
Manufactured to meet applicable DOT (Department of Transportation) standards for motorcycles.
Active Features
Braking System:
Dual-piston caliper front brake, dual-piston caliper rear brake. ABS was an optional feature for certain models/trims in 2008.
Lighting:
Halogen headlight, taillight, stoplight, front and rear turn signals.
Passive Features
Chassis Design:
Steel frame and swingarm construction for rigidity and stability.
💡 Technology Features
Infotainment
Audio System:
Optional Harley-Davidson accessory audio systems were available, but not standard on all 2008 FXD models.
Instrumentation:
Analog speedometer, tachometer, fuel gauge, voltage meter, oil pressure indicator, and indicator lights.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was an optional feature for some 2008 Harley-Davidson models.
Connectivity
Diagnostics Port:
ECM diagnostic connector (J1850 V-twin protocol) for use with Harley-Davidson diagnostic tools.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 1,000 miles (1,600 km) or 12 months, whichever comes first.
Subsequent Oil Changes:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first (for SYN3 synthetic oil).
Transmission Fluid Change:
Every 10,000 miles (16,000 km) or 24 months.
Primary Chain Case Oil Change:
Every 5,000 miles (8,000 km) or 12 months.
Spark Plugs:
Inspect every 10,000 miles (16,000 km), replace as needed or at recommended intervals.
Drive Belt Tension Inspection:
Inspect at every 5,000 mile (8,000 km) service.
Fluid Specifications
Engine Oil:
SAE 20W50 (Harley-Davidson SYN3 recommended)
Transmission Oil:
SAE 80W-90 gear oil (Harley-Davidson Formula Plus recommended)
Primary Chain Case Oil:
Harley-Davidson primary chain case lubricant (or equivalent specific primary fluid)
Brake Fluid:
DOT 4 (ensure compatibility with ABS if equipped)
Known Issues
Common Problems:
Cam chain tensioner wear (early Twin Cam models), compensator sprocket wear, clutch drag, potential oil leaks from engine seals.
Specific Model Year Notes:
2008 models with Twin Cam 96 engines are generally robust but benefit from regular maintenance and attention to any reported oil consumption or cam tensioner noise.
Maintenance Tasks
Filter Part Numbers:
Oil Filter: Harley-Davidson 63796-77A (or equivalent like 63731-99) - *Always verify current part numbers for your specific VIN.*
📚 Vehicle History
Brand Heritage
Manufacturer:
Harley-Davidson Motor Company, founded in 1903, a legendary American motorcycle manufacturer.
Model Evolution
Dyna Lineage:
The Dyna platform, introduced in 1991, was known for its blend of traditional styling and modern features, positioned between the Softail and Sportster lines. The Super Glide was one of its foundational models.
Twin Cam Introduction:
The Twin Cam engine series, introduced in 1999, represented a significant technological advancement for Harley-Davidson, offering improved performance, reliability, and emissions compliance compared to the Evolution engine.
Production
Production Period:
The Dyna platform was produced from 1991 until its discontinuation in 2017, replaced by the Softail platform.
Manufacturing Location:
Harley-Davidson motorcycles are primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Dyna Super Glide is generally regarded as a reliable and versatile cruiser, favored for its balance of classic looks and modern performance. While specific awards for the 2008 model year are not typically highlighted, the Dyna platform has a long-standing positive reputation in the cruiser market.
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