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Harley Davidson FXDCI Dyna Super Glide EFI 05 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDCI Dyna Super Glide Custom EFI Year: 2005 Codes Model Code: FXDCI 👋 Introduction Market Position Market Segment: Cruiser motorcycle, customizable platform Competitive...
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Type: Motorcycle
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Sku: 438042
Harley Davidson FXDCI Dyna Super Glide EFI 05 Service Repair ManualHarley Davidson FXDCI Dyna Super Glide EFI 05 Service Repair ManualHarley Davidson FXDCI Dyna Super Glide EFI 05 Service Repair ManualHarley Davidson FXDCI Dyna Super Glide EFI 05 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDCI Dyna Super Glide Custom EFI
Year:
2005
Codes
Model Code:
FXDCI
👋 Introduction
Market Position
Market Segment:
Cruiser motorcycle, customizable platform
Competitive Analysis
Key Competitors 2005:
Other Harley-Davidson Dyna models, Indian Chief, some Japanese cruisers
Key Features
Model Identity:
Dyna platform offering a balance of classic styling and modern performance
Custom Emphasis:
FXDCI designation indicates the Custom variant, often with upgraded styling elements and chrome
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive workshop service and repair
Page Count
Page Count:
1077
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, inspection, and repair of the Twin Cam 88 engine
Fuel System:
EFI system diagnostics, fuel pump, injectors, throttle body, sensors
Ignition System:
Ignition module, coils, spark plugs, timing
Transmission:
5-speed Cruise Drive transmission overhaul, clutch, primary drive, final drive
Brakes:
Front and rear brake system inspection, service, fluid replacement, caliper repair
Suspension:
Front fork (39mm) and rear shock absorber service, adjustments, and overhaul
Electrical System:
Wiring diagrams, battery, charging system (alternator/stator, regulator), lighting, starting system, instruments
Frame And Body:
Frame components, fenders, fuel tank, seat, fairings, handlebars, controls
Wheel And Tire:
Wheel bearing service, tire replacement, wheel balancing
Exhaust System:
Exhaust pipe and muffler inspection and replacement
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication, brake checks
Troubleshooting:
Diagnostic charts and procedures for common problems and fault codes
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly
Diagnostics:
EFI system diagnostics, electrical system testing
Technical Depth
Depth Of Coverage:
Complete overhaul and rebuild procedures for all major mechanical and electrical systems
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution for clear viewing and printing
Binding Type
Binding Type:
Digital (Instant Download)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88 EFI
Engine Displacement:
1449 cc (88 cubic inches)
Bore X Stroke:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Compression Ratio:
8.9:1 (typical)
Cylinder Configuration:
V-twin, 45-degree
Valve Train:
Overhead valves (OHV), pushrod activated, two valves per cylinder
Performance
Horsepower:
Approx. 65-70 HP (actual varies)
Torque:
Approx. 70-75 ft-lbs (actual varies)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended
Lubrication
Oil Type:
Harley-Davidson 20W50 SYN3 or equivalent motorcycle oil
Oil Capacity:
Approx. 4 quarts (3.8 L) with filter change
🔧 Transmission
Standard
Transmission Type:
5-speed Cruise Drive constant mesh
Optional
Optional Transmissions:
None for this specific model year and designation
Features
Clutch Type:
Wet, multi-plate
Primary Drive:
Chain drive, duplex, 1.401:1 ratio
Final Drive:
Belt drive, 32/66 tooth ratio (0.485:1)
Fluid Specifications
Transmission Oil Type:
Harley-Davidson Formula + or equivalent API GL-4, SAE 80W-90
Transmission Oil Capacity:
Approx. 1 quart (0.95 L)
📐 Dimensions
Exterior
Overall Length:
Approx. 93.5 inches (2375 mm)
Wheelbase:
Approx. 63.5 inches (1613 mm)
Seat Height Unladen:
Approx. 26.5 inches (673 mm)
Ground Clearance:
Approx. 4.75 inches (121 mm)
Weights
Dry Weight:
Approx. 630 lbs (286 kg)
Gross Vehicle Weight Rating:
Approx. 1060 lbs (481 kg)
🛡️ Safety Features
Ratings
Safety Certifications:
Meets all applicable US EPA and CARB emissions standards for its class and year.
Active Features
Braking System:
Dual-piston front caliper, single-piston rear caliper; hydraulic disc brakes front and rear
Passive Features
Lighting:
Halogen headlight, LED taillight, standard turn signals
💡 Technology Features
Infotainment
Infotainment System:
Basic analog instrumentation (speedometer, tachometer, fuel gauge, oil pressure, voltage).
Driver Assistance
Driver Assistance Features:
None standard; focus is on rider control.
Connectivity
Connectivity Options:
None standard.
🔧 Maintenance
Service Intervals
Initial Service:
First service at 1,000 miles (1600 km) or 12 months, whichever comes first.
Subsequent Service:
Subsequent services every 5,000 miles (8000 km) or 12 months.
Fluid Specifications
Engine Oil Grade:
20W50 (Harley-Davidson SYN3 recommended)
Transmission Oil Grade:
SAE 80W-90 GL-4 (Harley-Davidson Formula + recommended)
Primary Chain Case Oil:
Harley-Davidson Formula + or equivalent SAE 80W-90 GL-4
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, fork seals, battery, spark plugs, drive belt.
Potential Efi Concerns:
Fuel injector clogging, sensor calibration issues (resolved with proper diagnostics).
Electrical Reliability:
Early models could experience voltage regulator issues; consult manual for testing and replacement.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson, established 1903, iconic American motorcycle manufacturer
Model Evolution
Dyna Platform Introduction:
The Dyna family was introduced in 1991, known for its blend of classic styling and modern engineering.
Twin Cam Era:
The Twin Cam engine replaced the Evolution engine, offering increased displacement and power, first introduced in 1999.
Production
Production Period:
The FXDCI Dyna Super Glide Custom was produced for the 2005 model year.
🏆 Awards & Recognition
Recognitions
Model Recognition:
Harley-Davidson motorcycles are renowned for their enduring design, sound, and rider experience.
Ratings
Customer Satisfaction:
Consistently high customer satisfaction for the Dyna platform among Harley-Davidson enthusiasts.
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