Target Audience:
Harley-Davidson owners, independent repair shops, and motorcycle enthusiasts seeking in-depth maintenance and repair knowledge for the Dyna Wide Glide
Manual Value:
Provides authoritative, factory-level technical data essential for maintaining and repairing these specific Harley-Davidson models, offering a significant cost saving over dealership service.
Content Focus:
Dedicated to the FXDWG Dyna Wide Glide, covering its specific components and unique features for the 1991-1998 model years.
Model Years:
1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Sub Models:
FXDWG (Dyna Wide Glide) variants for the specified years.
Type:
Workshop Service and Repair Manual
Format:
PDF (Digital Download)
Engine:
Complete engine overhaul, tuning, internal components, lubrication, cooling systems
Transmission:
Gearbox disassembly, assembly, maintenance, fluid specifications
Fuel System:
Carburetor service (e.g., Keihin CV), fuel delivery, tank maintenance
Electrical System:
Wiring diagrams, ignition system, lighting, starting and charging systems, battery maintenance
Brakes:
Brake caliper service, master cylinder, hydraulic lines, bleeding procedures
Suspension:
Front fork overhaul (e.g., Showa), rear shock absorber service, adjustments
Frame And Bodywork:
Frame inspection, body panel removal and installation, seat, fenders
Wheels And Tires:
Wheel bearing service, tire replacement, balancing
Controls:
Handlebars, levers, cables, foot controls
Exhaust System:
Exhaust pipe and muffler service, gasket replacement
Clutch System:
Clutch operation, adjustment, and replacement of friction plates.
Cooling System:
Air-cooling system specifics, including cylinder fin inspection and head temperature management.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points
Troubleshooting:
Diagnostic charts for common problems, fault finding guides
Repair:
Step-by-step repair instructions for all major components
Disassembly Assembly:
Detailed procedures for complete component teardown and reassembly
Specifications Torque:
Comprehensive torque specifications for critical fasteners
Wiring Diagrams:
Detailed electrical schematics for accurate diagnosis and repair
Diagnostic Charts:
Includes detailed diagnostic flowcharts for common electrical and mechanical faults.
Special Tools:
Lists and descriptions of special tools required for specific repair procedures, crucial for accurate work.
Level Of Detail:
Comprehensive from basic maintenance to full engine rebuilds and electrical system diagnostics
Resolution:
High-resolution, clear text and diagrams for easy reading and printing
Format Delivery:
Instant Digital Download (No physical product shipped)
Digital Media:
Digital PDF accessible on computers, tablets, and smartphones
Text Search:
Searchable PDF content allows for quick access to specific topics and procedures.
Engine Type:
Evolution (Evo) V-Twin, Air-Cooled
Displacement Cc:
1340 (82 cubic inches)
Bore X Stroke:
3.50 in. x 4.25 in. (88.9 mm x 107.95 mm)
Compression Ratio:
8.5:1 (typical)
Horsepower Approx:
65-70 HP (estimated, varies by tuning)
Torque Approx:
75-80 ft-lbs (estimated, varies by tuning)
Carburetor Model:
Keihin CV (Constant Velocity) 40mm
Fuel Type:
Unleaded Gasoline (91 Octane minimum recommended)
Oil Type Spec:
Harley-Davidson 20W50 motorcycle oil (or equivalent API SG or higher)
Oil Capacity Qts:
3.0 US quarts (2.8 liters) with filter change
Ignition Type:
Electronic Ignition with Dual Fire Coil
Type:
5-Speed Constant Mesh Manual Transmission
Gear Ratios:
Specific ratios detailed within the manual (e.g., 1st: 9.37:1, 2nd: 6.52:1, 3rd: 4.8:1, 4th: 3.88:1, 5th: 3.15:1)
Transmission Oil Type:
Harley-Davidson Syn-3 Transmission Fluid or SAE 75W90 Gear Oil
Transmission Oil Capacity Qts:
2.5 US quarts (2.4 liters)
Safety Standards:
Manufacturer specifications and standard safety features for motorcycles of the era.
Braking System:
Hydraulic Disc Brakes (Front and Rear)
Lighting:
Halogen Headlight, Taillight, Stop Light, Turn Signals
Frame Construction:
Steel cradle frame providing structural integrity.
Oil Change Mileage:
Every 2,500 miles or annually, whichever comes first.
Primary Chain Tensioner Check:
Check and adjust every 5,000 miles.
Spark Plug Replacement:
Recommended every 10,000 miles.
Brake Fluid Flush:
Recommended every 2 years.
Fork Oil Type:
Harley-Davidson Type 'E' or 'B' (equivalent to SAE 10W) or K&L 12-9750 (or similar)
Fork Oil Capacity Per Leg:
Refer to manual for exact quantity based on fork type (approx. 10.7 oz / 317 ml for standard forks)
Primary Drive Tensioner:
Hydraulic tensioner shoe wear is a common issue on early models, often requiring replacement with an upgraded component. Manual details inspection and replacement.
Carburetor Stalling:
Keihin CV carburetor can sometimes develop issues with idle speed or stalling, often related to the accelerator pump diaphragm or idle mixture screw. Manual provides tuning guidance.
Cam Chain Tensioner:
Another area of potential wear on some Evolution engines, though less prevalent than the primary tensioner. Manual covers inspection and replacement.
Electrical Connector Corrosion:
Older motorcycles can experience corrosion in electrical connectors, leading to intermittent issues. Manual's wiring diagrams are crucial for troubleshooting.
Heritage:
Harley-Davidson boasts a rich heritage dating back to 1903, synonymous with American motorcycle culture and iconic V-twin engines.
Dyna Platform:
The Dyna platform, introduced in 1991, featured a rubber-mounted engine for reduced vibration and a more modern chassis design compared to earlier Big Twin models. The Wide Glide styling, with its raked-out front end and ape-hanger style handlebars, offered a distinctive custom look.
Manufacturing Location:
York, Pennsylvania, USA (and Milwaukee, Wisconsin, USA for some components)
