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Harley Davidson FXDWG Dyna Wide Glide Complete Workshop Service Repair Manual 2004

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🏷️ Basic Information Identification Make: Harley Davidson Model: FXDWG Dyna Wide Glide Year: 2004 Codes Engine Family: Dyna Model Code: FXDWG 👋 Introduction Market Position Positioning: The FXDWG Dyna Wide...
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Harley Davidson FXDWG Dyna Wide Glide Complete Workshop Service Repair Manual 2004
🏷️ Basic Information
Identification
Make:
Harley Davidson
Model:
FXDWG Dyna Wide Glide
Year:
2004
Codes
Engine Family:
Dyna
Model Code:
FXDWG
👋 Introduction
Market Position
Positioning:
The FXDWG Dyna Wide Glide is a classic cruiser known for its extended front forks, distinctive styling, and the iconic Harley-Davidson V-twin experience. This manual positions itself as an essential tool for owners and independent mechanics seeking to maintain and repair this specific model.
Competitive Analysis
Competitors:
Other cruiser motorcycles of the era from manufacturers like Indian, Victory, and custom build shops. The Dyna platform itself competed with Harley's own Sportster and Touring lines, offering a middle ground in terms of size and comfort.
Key Features
Vehicle Features:
Iconic Wide Glide styling with raked-out front forks, robust Dyna chassis, characteristic Harley-Davidson V-twin engine, comfortable cruiser ergonomics.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Page Count
Estimated Pages:
Over 500 (typical for a complete workshop manual)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain, Clutch
Chassis:
Frame, Suspension (Front & Rear), Steering, Wheels, Tires, Brakes
Electrical:
Ignition, Lighting, Charging System, Starting System, Instrumentation, Wiring Diagrams
Bodywork:
Body panels, Fuel tank, Fenders, Seat, Handlebars, Controls
Fuel System:
Carburetor (likely Keihin CV) or early Fuel Injection systems, Fuel lines, Fuel pump
Procedures Included
Maintenance:
Routine maintenance, Scheduled service, Oil changes, Filter replacements
Diagnostics:
Troubleshooting guides, Fault finding procedures, Diagnostic trouble codes (DTCs) if applicable
Repair:
Component disassembly, repair, and reassembly for all covered systems
Overhaul:
Engine and transmission rebuilding procedures
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine/transmission overhauls, including specialized tools and torque specifications.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Quality:
High Resolution, Printable, Searchable Text (typical for quality manuals)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88 V-twin
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Fuel Delivery:
Carbureted (likely Keihin 40mm CV) or Electronic Sequential Port Fuel Injection (ESPFI) depending on specific sub-model or market
Ignition System:
Electronic Ignition
Exhaust System:
Dual exhaust with mufflers
Performance
Horsepower:
Approx. 65-70 HP (estimate, actual figures can vary)
Torque:
Approx. 70-75 ft-lbs @ 3200 RPM (estimate, actual figures can vary)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Clutch:
Wet, multi-plate
Final Drive:
Belt Drive
Features
Gear Ratios:
Specific ratios would be detailed in the manual (e.g., 1st: 9.312, 2nd: 6.650, 3rd: 4.940, 4th: 3.847, 5th: 3.203)
📐 Dimensions
Exterior
Wheelbase:
Approx. 64.5 inches (1638 mm)
Length:
Approx. 93.1 inches (2365 mm)
Seat Height:
Approx. 26.5 inches (673 mm)
Weights
Dry Weight:
Approx. 634 lbs (287.6 kg)
Gross Vehicle Weight Rating:
Approx. 1075 lbs (487.6 kg)
🛡️ Safety Features
Ratings
Safety Certification:
Meets or exceeds relevant national and international motorcycle safety standards (specifics would be in manual if applicable).
Active Features
Braking System:
Front: Dual disc, Rear: Single disc
Suspension Features:
Front: Telescopic forks with gaiters (16" rake for Wide Glide), Rear: Coil-over shock absorbers.
Passive Features
Lighting:
Halogen headlight, LED taillight/brake light, amber turn signals.
💡 Technology Features
Infotainment
Audio System:
Optional factory or aftermarket audio systems may be present; manual coverage would focus on integration and wiring if factory-installed.
Driver Assistance
Cruise Control:
Often an optional accessory for this model; manual would cover installation and service if equipped.
Connectivity
Diagnostic Ports:
Access to diagnostic ports for electronic troubleshooting (e.g., for EFI models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles or annually, whichever comes first (check manual for exact specification).
Primary Chain Case Oil Change:
Recommended at significant mileage intervals (e.g., 10,000-20,000 miles) or as specified.
Spark Plug Replacement:
Typically around 10,000-20,000 miles.
Fluid Specifications
Engine Oil Type:
Harley-Davidson recommends specific V-twin motorcycle oils (e.g., SYN3 Full Synthetic, or equivalent 20W-50 motorcycle-specific oil).
Primary Chain Case Oil:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant, or equivalent.
Brake Fluid Type:
DOT 4 (refer to manual for specific recommendations regarding reservoir and caliper servicing).
Fork Oil Type:
Specific weight fork oil (e.g., 10W or 15W) as per manual.
Known Issues
Common Wear Items:
Clutch friction plates, brake pads, wheel bearings, fork seals, belt drive components.
Twin Cam 88 Considerations:
Early Twin Cam 88 engines sometimes had issues with cam chain tensioners. This manual will detail inspection and potential replacement procedures.
Electrical Gremlins:
While generally robust, older bikes can develop intermittent electrical issues; the comprehensive wiring diagrams in this manual are invaluable for troubleshooting.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson is synonymous with American motorcycle culture, known for its V-twin engines, custom styling, and enduring legacy of freedom and individuality.
Model Evolution
Dyna Platform:
The Dyna platform, introduced in 1991, offered a more modern chassis than the previous FXR models while retaining a classic V-twin cruiser aesthetic. The Wide Glide variant is a nod to the chopper and custom culture of the 1970s.
Production
Model Production Years:
The Dyna Wide Glide (FXDWG) was produced for many years, with the Twin Cam 88 engine being featured in the early to mid-2000s.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Dyna Wide Glide is consistently recognized for its styling and its place in Harley-Davidson's cruiser lineup, appealing to riders who value customization and a distinct 'chopper' look.
Ratings
Manual Quality Perception:
Workshop manuals for Harley-Davidson are generally highly regarded for their detail and accuracy, making them indispensable for DIY mechanics.
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