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Harley FXDWGI Dyna Wide Glide EFI 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDWG Dyna Wide Glide Year: 2004 Model Code: FXDWG Engine Configuration: V-Twin, Air-Cooled Fuel System: Electronic Fuel Injection (EFI) 👋 Introduction Market Position...
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Type: Motorcycle
Vendor:
Sku: 483802
Harley FXDWGI Dyna Wide Glide EFI 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDWG Dyna Wide Glide
Year:
2004
Model Code:
FXDWG
Engine Configuration:
V-Twin, Air-Cooled
Fuel System:
Electronic Fuel Injection (EFI)
👋 Introduction
Market Position
Description:
The Harley-Davidson FXDWG Dyna Wide Glide is a cruiser motorcycle known for its distinctive styling, inspired by custom choppers. It offers a relaxed riding position and a classic Harley-Davidson V-twin experience, appealing to riders who value heritage and iconic design.
Competitive Analysis
Competitors:
Competes with other large-displacement cruisers from manufacturers like Indian Motorcycle, and to some extent, Japanese brands offering similarly styled models.
Key Features
Design:
Long wheelbase, low seat height, pullback handlebars, wide front fork, teardrop fuel tank, classic chrome accents.
Engine Type:
Harley-Davidson's Twin Cam 88 engine evolution for this period, known for its torque and distinctive sound.
Manual Value
Purpose:
Essential for owners and technicians to maintain, diagnose, and repair the FXDWG Dyna Wide Glide, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Page Count:
300+
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine assembly, disassembly, inspection, troubleshooting, performance tuning, oil pump, lubrication system, cooling system (air-cooled), fuel injection system, ignition system, exhaust system.
Transmission Drivetrain:
Clutch, primary drive, transmission gears, shift mechanism, final drive (belt drive), troubleshooting, repair.
Chassis Frame:
Frame inspection, front fork assembly, steering head bearings, rear suspension, swingarm, wheel bearings, alignment.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system (ignition module, coils, spark plugs), starting system (starter motor, solenoid), lighting system (headlight, taillight, turn signals), instrumentation, switches, fuses, relays, EFI control module (ECM).
Braking System:
Front and rear brake system inspection, service, repair, hydraulic lines, brake calipers, master cylinders, brake pads, brake discs, bleeding procedure.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, throttle body, diagnostics of EFI system.
Bodywork Fittings:
Fenders, fuel tank, seat, handlebars, controls, fairings (if applicable), mounting hardware, trim.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, spark plug replacement, air filter cleaning/replacement, brake pad inspection, chain/belt tension adjustment, tire pressure checks, lubrication of pivot points.
Diagnostic Procedures:
Troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs) for EFI system, circuit testing, component testing.
Repair Procedures:
Detailed step-by-step instructions for disassembly, assembly, and repair of all major components and systems.
Performance Tuning:
Information on engine tuning, EFI mapping adjustments (where applicable), and performance upgrades.
Wiring Diagrams:
Comprehensive electrical schematics for easy diagnosis and repair of the electrical system.
Technical Depth
Depth:
Comprehensive, covering everything from basic routine maintenance to complete engine and transmission overhauls, including advanced electrical diagnostics.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text (OCR'd)
Print Quality
Quality:
High-resolution, suitable for printing.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88
Displacement:
1450 cc (88 cubic inches)
Bore X Stroke:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Valve Train:
Overhead valve (OHV), 2 valves per cylinder
Performance
Horsepower Estimate:
Approx. 60-65 HP (Varies by specific tune and dyno)
Torque Estimate:
Approx. 75-80 ft-lbs (Varies by specific tune and dyno)
Fuel System
Injection Type:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded Gasoline (91 Octane Recommended)
Lubrication
Oil System:
Dry Sump Lubrication
Oil Capacity:
3.5 US quarts (3.3 Liters) with filter change
Ignition System
Ignition Type:
Electronic Ignition (SE for some models)
Spark Plugs:
Harley-Davidson recommended (e.g., NGK D8EA or equivalent)
🔧 Transmission
Standard
Type:
5-speed constant mesh
Primary Drive:
Duplex chain, wet clutch
Final Drive:
Belt drive
Features
Clutch Type:
Multi-plate, wet
Transmission Fluid Type:
Harley-Davidson Formula+ Transmission Lubricant (or equivalent API GL-4, SAE 50)
Transmission Fluid Capacity
Capacity:
23.7 US fluid ounces (0.7 Liters)
📐 Dimensions
Exterior
Wheelbase:
64.5 inches (1638 mm)
Length:
92.1 inches (2339 mm)
Seat Height Laden:
26.1 inches (663 mm)
Ground Clearance:
4.4 inches (112 mm)
Weights
Dry Weight:
Approx. 635 lbs (288 kg)
Gross Vehicle Weight Rating Gvwr:
925 lbs (420 kg)
Fuel Capacity
Fuel Tank Capacity:
5.0 US gallons (18.9 Liters)
Wheels Tires
Front Tire Size:
100/90-19 57H
Rear Tire Size:
160/70B17 73V
Front Wheel Type:
Cast Aluminum
Rear Wheel Type:
Cast Aluminum
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety ratings are not standardized like automotive)
Active Features
Braking:
Dual disc front brakes, single disc rear brake.
Lighting:
Halogen headlight, LED taillight, front and rear turn signals.
Passive Features
Frame Construction:
Steel cradle frame designed for stability.
💡 Technology Features
Infotainment
System:
Basic instrumentation: speedometer, tachometer (often optional or integrated), odometer, trip meter, fuel gauge, indicator lights.
Driver Assistance
Features:
N/A (No electronic driver assistance features typically found on this model)
Connectivity
Features:
N/A (No integrated smartphone or Bluetooth connectivity)
Efi System
Description:
The Electronic Fuel Injection system provides precise fuel metering for improved throttle response, fuel efficiency, and emissions control compared to carburetors.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter
Fluid Specifications
Engine Oil:
Harley-Davidson V-Twin Synthetic (or SAE 20W-50 motorcycle oil meeting Harley-Davidson specifications)
Primary Chain Case Fluid:
Harley-Davidson Formula+ Transmission Lubricant
Brake Fluid:
DOT 4
Fork Oil:
Harley-Davidson Spectro HD 20W or equivalent
Known Issues
Potential Concerns:
Early Twin Cam engines could experience some oil consumption; cam chain tensioner wear (though less prevalent on later models like '04 than very early ones); potential for stator failure; clutch cable adjustment.
Efi Diagnostics:
While EFI offers benefits, troubleshooting can require specialized tools or knowledge of sensor readings and fuel pressure.
📚 Vehicle History
Brand Heritage
Legacy:
Harley-Davidson has a rich heritage dating back to 1903, renowned for its iconic V-twin engines and distinctive American motorcycle culture.
Model Evolution
Dyna Series:
The Dyna family, introduced in 1991, featured a blend of traditional styling with modern engineering, characterized by its separate transmission and engine cases, and a rubber-mounted engine for reduced vibration. The Wide Glide variant specifically adopted chopper styling cues.
Production
Manufacturing Location:
United States
Model Year Specifics
2004 Updates:
This model year falls within the evolution of the Twin Cam 88 engine and typically features the electronic fuel injection system, offering improved performance and emissions compared to earlier carbureted models.
🏆 Awards & Recognition
Recognitions
Motorcycle Type:
Recognized for its iconic styling and faithful representation of the chopper subculture in a production motorcycle.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for its target market, appreciating the Harley-Davidson riding experience and customization potential.
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