Harley Davidson FXDX Dyna Super Glide Sport 1999-2005 Manual

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This manual covers the FXDX Dyna Super Glide Sport models produced between 1999 and 2005. Known for its blend of classic American V-twin styling and a sportier, more performance-oriented riding...

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Type: Motorcycle

Vendor:

Sku: 63232

Tags: 1999 2000 2001 2002 2003 2004 2005 FXDX Dyna Super Glide Sport Harley Davidson Motorcycle Motorcycles Super Glide

Product variants

Description

This manual covers the FXDX Dyna Super Glide Sport models produced between 1999 and 2005. Known for its blend of classic American V-twin styling and a sportier, more performance-oriented riding posture compared to other Dyna models, the FXDX features an Evolution or Twin Cam 88 engine, typically displacing 1450cc. This model is characterized by its robust construction, iconic sound, and a platform designed for both spirited riding and comfortable cruising. The engineering quality and reliability are hallmarks of the brand, appealing to riders seeking an authentic American motorcycle experience. This comprehensive workshop service repair manual provides detailed information essential for the maintenance and repair of your FXDX Dyna Super Glide Sport. It covers a wide range of systems, including the engine, clutch, transmission, drive systems, chassis, suspension, brakes, and electrical components. With step-by-step procedures, detailed illustrations, and diagnostic guidance, this manual is an invaluable resource for both do-it-yourself enthusiasts and professional mechanics. It is designed to assist in performing regular maintenance, troubleshooting issues, and completing complex repairs, ensuring the longevity and optimal performance of your motorcycle.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FXDX Dyna Super Glide Sport

Model Variant:

Dyna Super Glide Sport

Production Years Covered:

1999, 2000, 2001, 2002, 2003, 2004, 2005

Chassis Code:

Codes

Engine Family:

Evolution (Big Twin)

👋 Introduction

Market Position

Target Audience:

Do-it-yourselfer and experienced mechanics

Value Proposition:

Inexpensive way to keep vehicle working properly, DIY repair resource

Competitive Analysis

Delivery Advantage:

Instant download, no shipping costs or waiting for physical delivery

Key Features

Detail Level:

Hundreds of photos and illustrations, detailed substeps, numbered instructions

Usability:

Easy to use numbered table of contents, searchable text in PDF format

📋 Manual Details

Coverage Areas

Covered Years:

1999-2005

Covered Models:

FXDX Dyna Super Glide Sport

Page Count

Estimated Page Count:

Hundreds of pages (specific count not provided, but implies comprehensive)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Internal:

Engine, Clutch, Engine Lubrication System

Drivetrain:

Drive, Transmission, Final Drive

Chassis And Suspension:

Chassis, Wheels/Tires, Brakes, Suspension, Steering, Frame

Fuel And Cooling:

Fuel System, Cooling System (if applicable to specific engine variant within the year range, though Dyna models of this era were air-cooled, this may refer to oil cooling or engine temperature management)

Electrical:

Electrical System, Wiring Diagrams

Procedures Included

Maintenance:

Regular maintenance procedures

Repair:

Step-by-step repair procedures based on complete disassembly

Diagnostics:

Troubleshooting and electrical service procedures

Engine Work:

Engine Removal/Installation

Technical Depth

Depth:

Comprehensive, suitable for DIY and experienced mechanics

Documentation Style:

Detailed illustrations, drawings, photos, numbered instructions, notes, cautions, warnings

📊 Manual Specifications

File Format

Format:

Compatibility:

PC based Windows OS and Mac

Print Quality

Printability:

Printable without restriction (entire manual or specific pages)

Binding Type

Binding:

Digital Download (printable to any desired binding)

Paper Type

Medium:

Digital PDF (can be burned to CD-ROM or saved to hard-drive)

Software Requirements

Reader:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-Cooled, Twin Cam 88 (likely for most of this range, potentially Evolution Big Twin in earlier years if FXDX was still using it or evolving)

Displacement:

1450cc (88 cubic inches)

Performance

Horsepower:

Typically around 60-70 HP (exact figures vary by year and specific tuning)

Torque:

Typically around 70-80 ft-lbs (exact figures vary by year and specific tuning)

Fuel System

Fuel Delivery:

Carbureted (Keihin CV 40mm) for most of this period, with early introductions of fuel injection on some models towards the later end of this range if applicable to FXDX specifically.

Ignition System

Ignition Type:

Electronic Ignition

🔧 Transmission

Standard

Type:

5-Speed Manual Constant Mesh

Features

Clutch Type:

Wet, multi-plate

Fluid Specifications

Transmission Fluid Type:

Harley-Davidson recommended transmission fluid or equivalent (e.g., Syn3, or specific weight gear oil)

📐 Dimensions

Exterior

Wheelbase:

Approximately 63.5 inches

Length:

Approximately 89.5 inches

Weights

Dry Weight:

Approximately 620 lbs (1999 FXDX)

Gvwr:

Approximately 975 lbs

🛡️ Safety Features

Ratings

Safety Standards:

Meets relevant US DOT and EPA standards for motorcycles of its era

Active Features

Braking System:

Dual Front Disc Brakes, Single Rear Disc Brake

Passive Features

Lighting:

Headlight, Tail Light, Brake Light, Turn Signals

💡 Technology Features

Infotainment

Audio System:

Factory radio and speakers were often optional or not present on sportier models like the FXDX. Aftermarket audio integration is common.

Driver Assistance

Cruise Control:

Optional on some models, but less common on the FXDX compared to touring variants.

Diagnostics

Fault Codes:

The manual would detail procedures for retrieving diagnostic fault codes through specific handlebar button sequences or by using Harley-Davidson diagnostic tools.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 2,500 to 5,000 miles or annually (refer to manual for exact intervals)

Primary Chain Tensioner Inspection:

Critical inspection often recommended at 1,000-5,000 miles due to known issues with earlier composite tensioners.

Fluid Specifications

Engine Oil Type:

Harley-Davidson 20W-50 (e.g., Syn3 or conventional) recommended for air-cooled V-twins.

Primary Chain Case Fluid:

Harley-Davidson primary chain case lubricant or equivalent

Brake Fluid Type:

DOT 4 (check specific reservoir for confirmation)

Known Issues

Primary Chain Tensioner:

Early models (pre-2001/2002) used a composite primary chain tensioner that was prone to wear and failure, leading to potential engine damage. Upgraded hydraulic tensioners are a common retrofit.

Cam Chain Tensioners:

Twin Cam engines also experienced wear on cam chain tensioners, particularly the inner tensioner. Regular inspection and replacement are advised.

Carburetor Tuning:

Keihin CV carburetors require periodic adjustment and cleaning for optimal performance and fuel economy.

Electrical Connectors:

Some older Harley-Davidson models can develop issues with corroded or loose electrical connectors, particularly in the main wiring harness and ignition components.

📚 Vehicle History

Brand Heritage

Brand Focus:

American V-twin motorcycles, cruiser and touring segments

Model Evolution

Dyna Platform:

The Dyna platform, introduced in 1991, featured a rubber-mounted engine for reduced vibration compared to earlier Big Twins, offering a blend of classic styling and modern comfort.

Fxdx Positioning:

The FXDX ('Dyna Super Glide Sport') was positioned as the performance-oriented model within the Dyna lineup, often featuring upgraded suspension, brakes, and a sportier riding posture compared to standard Dyna models.

Production

Engine Introduction:

The Twin Cam 88 engine was introduced in 1999, replacing the Evolution engine, and became the primary powerplant for most Harley-Davidson Big Twin models, including the Dyna range, during the covered period.

🏆 Awards & Recognition

Recognitions

Harley Davidson Reputation:

Harley-Davidson motorcycles are renowned for their iconic styling, distinctive V-twin sound, and strong brand community, often achieving cult status among riders.