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Harley Davidson FXS Shovelhead 1982 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXS Low Rider Year: 1982 Engine Family: Shovelhead Chassis Type: Cruiser Variant: FXS Low Rider 👋 Introduction Market Position Target Audience: Harley-Davidson owners,...
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXS Low Rider
Year:
1982
Engine Family:
Shovelhead
Chassis Type:
Cruiser
Variant:
FXS Low Rider
👋 Introduction
Market Position
Target Audience:
Harley-Davidson owners, independent repair shops, motorcycle mechanics
Competitive Analysis
Comparison To Other Manuals:
Offers detailed, factory-level information often exceeding aftermarket generic manuals.
Key Features
Documentation Source:
Likely derived from original factory service literature.
Value Proposition:
Essential for proper maintenance, repair, and restoration of the classic FXS Shovelhead.
📋 Manual Details
Coverage Areas
Coverage:
All models of Harley-Davidson FXS Shovelhead 1982
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
File Format
File Type:
Searchable PDF
Print Quality:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
📖 Manual Coverage
Systems Covered
Engine:
Shovelhead V-Twin, carburetion, ignition, lubrication, cooling, exhaust
Transmission:
4-speed constant mesh, clutch, drive chain
Chassis:
Frame, suspension (front forks, rear shocks), steering
Brakes:
Front disc, rear drum (caliper, master cylinder, lines, pads, shoes)
Electrical:
Battery, charging system (alternator, regulator), ignition system (points, coil, spark plugs), lighting (headlight, taillight, turn signals), instrumentation, wiring diagrams
Fuel System:
Fuel tank, fuel lines, carburetor (specific models like Keihin Butterfly)
Bodywork:
Fenders, fuel tank, seat, handlebars, controls, fenders, side covers
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacement, chain adjustment, tune-ups
Troubleshooting:
Diagnostic procedures for common issues, fault finding
Repair:
Detailed step-by-step repair instructions for all major components and systems
Disassembly Reassembly:
Complete instructions for component removal, overhaul, and reinstallation
Wiring Diagrams:
Comprehensive electrical system schematics
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts
Special Tools:
Identification of specific Harley-Davidson or aftermarket tools required for certain procedures
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin
Displacement:
1340 cc (82 cubic inches)
Bore X Stroke:
3.4375 in. x 4.25 in. (87.3 mm x 108 mm)
Compression Ratio:
8.2:1 (typical)
Valve Train:
Overhead valve (OHV), pushrod actuated
Cylinder Material:
Cast iron cylinders with aluminum heads
Performance
Horsepower Rating:
Approx. 60-65 HP @ 5000 RPM (subject to tuning and condition)
Torque Rating:
Approx. 70-75 ft-lbs @ 3200 RPM (subject to tuning and condition)
Fuel System
Carburetor:
Keihin butterfly carburetor (e.g., CV or Linkert, depending on specific sub-variant/market)
Fuel Type:
Unleaded gasoline (90 octane or higher recommended)
Fuel Tank Capacity:
Approx. 3.5 gallons (13.2 liters)
Ignition
Ignition System:
Battery-Ignition, breaker points and condenser, single ignition coil
Lubrication
Oil System:
Dry sump, oil tank separate from engine crankcase
Oil Type:
Harley-Davidson 20W-50 or equivalent motorcycle-specific oil
Oil Capacity With Filter:
Approx. 3 quarts (2.8 liters)
Engine Codes
Engine Serial Number Location:
Typically on the right-side crankcase below the transmission
🔧 Transmission
Standard
Transmission Type:
4-speed constant mesh, foot-shifted
Clutch Type:
Wet, multi-plate, diaphragm spring
Final Drive:
Chain drive, 530 O-ring chain (typical)
Features
Transmission Oil Type:
Harley-Davidson Transmission Lubricant or equivalent SAE 80W-90 gear oil
Transmission Oil Capacity:
Approx. 1 quart (0.95 liters)
📐 Dimensions
Exterior
Wheelbase:
Approx. 62.5 inches (1588 mm)
Length:
Approx. 90 inches (2286 mm)
Seat Height:
Approx. 28 inches (711 mm)
Weights
Dry Weight:
Approx. 575 lbs (261 kg)
Gross Vehicle Weight Rating Gvwr:
Not typically specified, but implied by frame and suspension limits
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles of this era were not subjected to standardized crash testing like automobiles)
Active Features
Braking System:
Front disc brake, rear drum brake
Lighting:
Headlight, taillight, brake light, front and rear turn signals
Passive Features
Frame Construction:
Steel tube frame, designed for stability and durability
Fuel System Safety:
Pressurized fuel tank with vented cap
💡 Technology Features
Infotainment
Infotainment System:
N/A (This era of motorcycle does not feature modern infotainment systems)
Driver Assistance
Driver Assistance Features:
N/A (Motorcycles of this era do not feature driver assistance systems)
Connectivity
Connectivity Features:
N/A (No electronic connectivity features)
Instrumentation
Instrumentation Suite:
Speedometer, odometer, ammeter, neutral indicator light, oil pressure light, turn signal indicator lights
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 2,000-3,000 miles or annually (refer to manual for exact specification)
Primary Chain Adjustment Interval:
Every 2,000-3,000 miles
Spark Plug Replacement Interval:
Every 5,000-7,000 miles
Engine Tune Up Interval:
Every 6,000-8,000 miles (includes ignition timing, carburetor adjustment)
Fluid Specifications
Engine Oil Specification:
Harley-Davidson 20W-50 Motorcycle Oil or equivalent API SG or higher rated oil.
Transmission Oil Specification:
SAE 80W-90 gear oil, GL-4 rated.
Primary Chain Case Oil Specification:
Harley-Davidson Primary Chaincase Lubricant or equivalent SAE 80W-90 gear oil.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid (ensure correct type for system).
Known Issues
Oil Leaks:
Common issue with Shovelheads due to age and seal degradation; requires regular inspection and maintenance.
Carburetor Tuning:
Can require frequent adjustments and rebuilding for optimal performance.
Ignition System Maintenance:
Points and condensers require regular cleaning and adjustment for proper timing.
Pushrod Tube Seals:
Prone to leaks, requiring periodic replacement.
Maintenance Schedule Details
Visual Inspection Frequency:
Before every ride (tires, brakes, lights, controls)
Engine Compression Check:
Recommended during major service intervals (e.g., every 12,000-15,000 miles)
Filter Part Numbers
Oil Filter Part Number:
Examples: Harley-Davidson P/N 63796-77, Fram PH16, or equivalent compatible filter
Air Filter Part Number:
Varies by carburetor model, consult manual for specific part number.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson, established 1903, iconic American motorcycle manufacturer known for its V-twin engines and cruiser lifestyle.
Model Evolution
Shovelhead Introduction:
The Shovelhead engine replaced the Panhead in 1966 and remained in production until 1983.
Fx Series Development:
The FXS Low Rider was introduced in 1977 as a more performance-oriented cruiser, featuring a longer wheelbase and lower seat height than the FL (Electra Glide) models.
1982 Updates:
1982 saw minor refinements to the Shovelhead engine and chassis, continuing the evolution of the Low Rider model.
Production
Manufacturing Location:
York, Pennsylvania, USA and Milwaukee, Wisconsin, USA
Model Production Years:
FXS Low Rider produced from 1977 to 1985.
🏆 Awards & Recognition
Recognitions
Historical Significance:
The Shovelhead era represents a significant period in Harley-Davidson's history, embodying the classic American motorcycle.
Collector Status:
FXS Low Rider models are highly sought after by collectors and enthusiasts for their iconic styling and V-twin rumble.