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Harley Davidson FXSTB Night Train 2008 Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXSTB Night Train Year: 2008 Vehicle Type: Motorcycle Codes Chassis Code: FXSTB 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Harley-Davidson owners...
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXSTB Night Train
Year:
2008
Vehicle Type:
Motorcycle
Codes
Chassis Code:
FXSTB
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Harley-Davidson owners seeking in-depth DIY repair and maintenance knowledge.
Competitive Analysis
Manual Advantage:
Provides factory-level detail and procedures crucial for maintaining Harley-Davidson's unique engineering.
Key Features
Comprehensiveness:
Covers all aspects of the 2008 FXSTB Night Train, from routine checks to major overhauls.
Practicality:
Directly addresses DIY mechanics and technicians for efficient problem-solving and repairs.
Detail Level:
Offers specific torque values, fluid types, and step-by-step visual guides.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual
Language:
English
Format:
PDF
Page Count:
1086
Availability:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures for Twin Cam 96 engine.
Fuel System:
EFI diagnostics and repair, fuel pump, injectors, throttle body, and fuel tank maintenance.
Ignition System:
Spark plugs, coils, ignition module diagnostics and replacement.
Transmission:
6-speed Cruise Drive transmission service, clutch operation, and gear shifting mechanisms.
Electrical System:
Wiring diagrams, battery maintenance, charging system, lighting, starter, and accessory circuits.
Brakes:
Hydraulic brake system diagnosis, bleeding, pad replacement, caliper and master cylinder service.
Suspension:
Front fork and rear shock absorber service, fluid replacement, and seal maintenance.
Chassis And Frame:
Frame inspection, steering head bearing service, and wheel alignment.
Bodywork And Trim:
Fender, fuel tank, seat, and fairing removal and installation procedures.
Diagnostic Troubleshooting:
Systematic troubleshooting guides for common and complex issues using Harley-Davidson diagnostic tools.
Procedures Included
Preventive Maintenance:
Detailed schedules for oil changes, filter replacements, belt tension checks, and brake inspections.
Component Repair:
Step-by-step instructions for repairing or replacing individual components across all major systems.
Torque Specifications:
Comprehensive list of all critical torque values for fasteners and assembly points.
Wiring Diagrams:
Detailed, color-coded wiring schematics for all electrical systems.
Troubleshooting Charts:
Flowcharts and guides to help identify and resolve specific problems.
Fluid Capacities:
Precise fluid capacities for engine oil, transmission oil, primary chaincase oil, and brake fluid.
Special Tool Identification:
Identification and usage instructions for specialized tools required for specific procedures.
Technical Depth
Depth Level:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Advanced diagnostic procedures for EFI systems, including use of service software.
Rebuild Procedures:
Detailed instructions for engine internal rebuilds (pistons, valves, crankshaft) and transmission component replacement.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for quick information retrieval.
Printability:
Printable pages for on-hand reference.
Digital Access:
Instant download, no shipping required.
File Size:
Typically large due to 1086 pages, optimal for digital viewing and printing.
Binding Type
Binding:
Not Applicable (PDF format)
Paper Type
Paper Quality:
Not Applicable (PDF format), but implies high-resolution for printing.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam 96
Engine Type:
Air-cooled, V-twin
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in x 4.38 in (95.25 mm x 111.25 mm)
Compression Ratio:
8.8:1
Valvetrain:
Pushrod-actuated, overhead valves with two valves per cylinder
Performance
Horsepower:
Approximately 70-80 HP (est.)
Torque:
Approximately 90-100 lb-ft (est.)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded Gasoline, 91 octane (RVP 5.0 psi) or higher
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Optional
Optional Transmission:
N/A for FXSTB model in 2008
Features
Clutch Type:
Hydraulic, multi-plate wet clutch
Primary Drive:
Duplex chain, 34/46 ratio
Final Drive:
Belt, 32/66 ratio
📐 Dimensions
Exterior
Length:
Approximately 94.0 inches (2388 mm)
Width:
Approximately 34.0 inches (864 mm)
Height:
Approximately 48.0 inches (1219 mm) (seat height varies)
Wheelbase:
Approximately 64.5 inches (1638 mm)
Cargo
Fuel Capacity:
5.0 gallons (18.9 L)
Weights
Dry Weight:
Approximately 655 lbs (297 kg)
Gross Vehicle Weight Rating:
Approximately 1050 lbs (476 kg)
🛡️ Safety Features
Ratings
Safety Standards:
Meets relevant DOT and NHTSA standards for motorcycles.
Active Features
Braking System:
Hydraulic disc brakes front and rear, typically dual front discs and single rear disc for FXSTB.
Lighting:
Halogen headlight, LED taillight, front and rear turn signals.
Passive Features
Frame Construction:
Steel frame and swingarm for robust construction.
💡 Technology Features
Infotainment
Infotainment System:
Basic; typically no integrated infotainment system. Relies on aftermarket audio or communication devices.
Driver Assistance
Driver Assistance Features:
None from the factory. Focus is on rider control and mechanical operation.
Connectivity
Connectivity Options:
No factory-integrated connectivity. USB charging ports or phone mounts are aftermarket additions.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Transmission Oil Change:
Every 10,000 miles (16,000 km) or 12 months.
Primary Chaincase Oil Change:
Every 10,000 miles (16,000 km) or 12 months.
Spark Plug Replacement:
Every 10,000 miles (16,000 km) or 12 months.
Drive Belt Inspection:
Inspect every 5,000 miles (8,000 km), adjust tension as needed per manual specs.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (20W50) or equivalent premium motorcycle oil meeting HD-360 specification. Capacity: 4.0 US quarts (3.8 L) with filter change.
Transmission Oil:
Formula + Transmission & Primary Chaincase Lubricant (GL-4) or equivalent. Capacity: 1.0 US quart (0.95 L).
Primary Chaincase Oil:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (GL-4) or equivalent. Capacity: 2.5 US quarts (2.4 L) is total, but level is specific.
Brake Fluid:
DOT 4 brake fluid (for hydraulic clutch and brakes).
Known Issues
Cam Chain Tensioner:
Early Twin Cam models (prior to 2007) had issues with hydraulic cam chain tensioners. 2007 and later models (like this one) use upgraded tensioners or a conversion to a cleaner gear-drive system.
Primary Drive Chain:
Regular inspection and adjustment of the primary drive chain tension is crucial to prevent premature wear.
Rear Suspension Seals:
Some owners report potential leaks in rear shock absorber seals over time, requiring rebuild or replacement.
Efi System:
While generally reliable, EFI sensors (like the MAP or O2 sensors) can occasionally fail, requiring diagnostic tools for proper troubleshooting.
📚 Vehicle History
Brand Heritage
Harley Davidson Legacy:
Iconic American motorcycle manufacturer with a rich history dating back to 1903.
Model Evolution
Night Train Positioning:
Custom styling, dark custom aesthetic, part of the Softail family.
Fxstb Features:
Features include a low-slung profile, drag handlebars, forward controls, and a blacked-out theme.
Production
Production Period:
Introduced as a model within the Softail family, the Night Train was produced for several years before discontinuation.
Manufacturing Location:
United States (Harley-Davidson assembly plants)
🏆 Awards & Recognition
Recognitions
Model Recognition:
The FXSTB Night Train is recognized for its aggressive styling and performance within the cruiser segment.
Ratings
User Satisfaction:
Generally high user satisfaction for its ride comfort, handling, and iconic Harley-Davidson experience.
Certifications
Emissions Compliance:
Meets EPA and CARB emissions standards for the model year.