Harley Davidson FXSTBI Night Train 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXSTBI Night Train Year: 2006 Codes Model Code: FXSTBI Vin Decoder Engine Type: V-Twin Fuel Injected 👋 Introduction Market Position Positioning: The FXSTBI...

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Type: Motorcycle

Vendor:

Sku: 438952

Tags: 2006 FXSTBI Night Train Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FXSTBI Night Train

Year:

Codes

Model Code:

FXSTBI

Vin Decoder Engine Type:

V-Twin Fuel Injected

👋 Introduction

Market Position

Positioning:

The FXSTBI Night Train was a custom-styled cruiser in Harley-Davidson's lineup, appealing to riders seeking a factory-custom look and powerful performance.

Competitive Analysis

Competitors:

Competed with other custom cruisers from brands like Indian Motorcycle, Victory Motorcycles, and Japanese manufacturers offering similar styling and performance.

Key Features

Styling:

Low-slung profile, stretched front end, custom paint schemes, chrome accents, and a powerful V-twin engine.

Performance Focus:

Emphasized strong torque delivery for relaxed cruising and responsive acceleration.

Manual Value

Value Proposition:

Provides comprehensive technical information essential for maintaining, troubleshooting, and repairing the 2006 Harley-Davidson FXSTBI Night Train, ensuring optimal performance and longevity.

📋 Manual Details

Coverage Areas

Primary Coverage:

Mechanical and electrical systems, troubleshooting, repair, and maintenance.

Specific Systems Covered:

Engine, transmission, clutch, fuel system, ignition system, electrical system, chassis, suspension, brakes, bodywork, wiring diagrams.

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Purpose:

Repair and Maintenance

Language

Language:

English

Format

Format:

Delivery:

Instant Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, assembly, inspection, and repair procedures for the Twin Cam 88 engine.

Fuel And Induction:

Diagnosis and repair of fuel injection system (EFI), throttle body, fuel pump, and injectors.

Ignition System:

Troubleshooting and repair of ignition module, spark plugs, and related components.

Transmission And Drivetrain:

Service and repair of the 5-speed transmission, clutch assembly, and final drive belt.

Electrical System:

Comprehensive wiring diagrams, electrical component testing, diagnosis, and repair of lighting, starting, charging, and accessories.

Chassis And Suspension:

Front and rear suspension servicing, fork seals, steering head bearings, and wheel bearing replacement.

Braking System:

Brake pad replacement, caliper servicing, brake fluid bleeding, and troubleshooting.

Bodywork And Trim:

Removal and installation of body panels, fenders, fuel tank, and seating.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, belt tension checks.

Diagnostics:

Systematic troubleshooting charts and procedures for identifying common and uncommon faults.

Repair Procedures:

Step-by-step instructions for a wide range of repairs, from minor adjustments to major component overhauls.

Torque Specifications:

Essential torque values for critical fasteners throughout the motorcycle.

Special Tools:

Identification and usage instructions for specialized tools required for certain procedures.

Technical Depth

Depth:

Comprehensive coverage suitable for professional technicians and experienced DIY mechanics.

Diagnostic Capability:

Advanced diagnostic information, including error codes and symptom-based troubleshooting.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for quick information retrieval.

Printability:

Printable pages for in-garage use.

Print Quality

Quality:

High-resolution scans of original factory documentation.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Harley-Davidson Twin Cam 88B (Balanced)

Displacement:

1450cc (88 cubic inches)

Bore X Stroke:

3.75 in x 4.0 in (95.25 mm x 101.6 mm)

Compression Ratio:

8.9:1

Cylinder Configuration:

Air-cooled, 45-degree V-twin

Valve Train:

Overhead valves (OHV), two valves per cylinder, pushrod actuated

Timing:

Single camshaft, chain driven

Performance

Horsepower:

Approximately 65-70 HP (estimated, factory figures not always published)

Torque:

Approximately 86 ft-lbs @ 3200 RPM (estimated)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI) - Delphi Electronic Fuel Injection system.

Fuel Type:

Unleaded gasoline, minimum 91 octane (Octane rating may vary by region)

Fuel Tank Capacity:

4.9 US gallons (18.5 liters)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh, helical gears

Clutch Type:

Wet, multi-plate, diaphragm spring

Final Drive:

Carbon fiber reinforced belt, 1400 RPM

Features

Gear Ratios:

1st: 9.312, 2nd: 6.420, 3rd: 4.740, 4th: 3.750, 5th: 3.150

Transmission Fluid Type:

Harley-Davidson Formula+ (or equivalent SAE 50 or SAE 60 transmission oil as per manual)

📐 Dimensions

Exterior

Length:

93.3 inches (2369.8 mm)

Width:

32.1 inches (815.3 mm)

Height:

49.2 inches (1249.7 mm)

Wheelbase:

64.2 inches (1630.7 mm)

Ground Clearance:

5.2 inches (132.1 mm)

Weights

Dry Weight:

640 lbs (290.3 kg)

Gross Vehicle Weight Rating (Gvw R):

Not explicitly stated, typical rider+payload around 1000 lbs.

Fuel Capacity:

4.9 US gallons (18.5 liters)

Wheels And Tires

Front Tire:

MT90B16 72H

Rear Tire:

150/80B16 77H

Front Wheel:

16-inch Chrome Aluminum Slotted Disc

Rear Wheel:

16-inch Chrome Aluminum Slotted Disc

🛡️ Safety Features

Ratings

Crash Test Ratings:

Motorcycles are not subjected to standardized crash test ratings like automobiles.

Active Features

Braking System:

Dual disc front brakes, single disc rear brake with four-piston calipers.

Lighting:

Halogen headlight, LED taillight and brake light, amber turn signals.

Passive Features

Frame Construction:

Steel tube, cradle frame.

Handlebars:

Wide, drag-style handlebars for rider control.

💡 Technology Features

Infotainment

Infotainment System:

Basic, primarily focused on instrumentation. No advanced infotainment systems like touchscreens or navigation.

Instrumentation:

Analog speedometer, tachometer, fuel gauge, oil pressure indicator, and warning lights.

Driver Assistance

Driver Assistance Features:

None typical for this era and model type.

Connectivity

Connectivity Features:

None typically integrated.

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 6 months, whichever comes first.

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months.

Engine Oil Change:

Every 2,500 miles (4,000 km) or 6 months (recommended by many enthusiasts, check manual for factory spec).

Fluid Specifications

Engine Oil:

Harley-Davidson SYN3 Synthetic Motorcycle Oil (20W-50) or equivalent API SG certified motorcycle oil.

Engine Oil Capacity:

3.0 US quarts (2.8 liters) with filter change.

Transmission Fluid:

Harley-Davidson Formula+ (or equivalent SAE 50 or SAE 60 transmission oil).

Primary Chain Case Fluid:

Harley-Davidson Formula+ or Harley-Davidson primary fluid.

Brake Fluid:

DOT 4 (refer to manual for specific recommendations).

Known Issues

Common Wear Items:

Clutch plates, belt tensioner, wheel bearings, fork seals are common wear items.

Electrical Gremlins:

Some older Harley models can experience minor electrical issues; regular inspection of wiring and connectors is advised.

Idle Control:

Proper idle speed setting and throttle cable adjustment are crucial for smooth operation.

Fuel System Maintenance:

Regular fuel stabilizer use can help prevent issues with fuel delivery systems, especially during storage.

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson boasts over a century of motorcycle manufacturing, known for its iconic V-twin engines and cruiser heritage.

Model Evolution

Night Train Lineage:

The Night Train was part of the Softail family, introduced to offer a more aggressive, custom aesthetic than traditional Harleys. It evolved from earlier Softail models with specific styling cues.

Production

Production Years:

The FXSTBI Night Train was produced from 2001 to 2009, with variations in engine size and features.

Manufacturing Location:

United States (typically York, Pennsylvania or Milwaukee, Wisconsin)

🏆 Awards & Recognition

Recognitions

Awards:

No specific industry awards are commonly cited for the 2006 FXSTBI Night Train model itself, but Harley-Davidson as a brand consistently ranks high in customer satisfaction and brand loyalty.