Target Audience:
Professional mechanics and DIY enthusiasts seeking in-depth repair and maintenance information for their Harley-Davidson FXSTC Softail Custom.
Value Proposition:
Offers comprehensive, step-by-step guidance with detailed illustrations, factory specifications, and troubleshooting advice, making it an indispensable resource for owners and technicians.
Completeness:
100% complete and intact, ensuring no missing or corrupt pages/sections.
Clarity Of Instruction:
Prepared with simple, precise explanations, enabling even novice personnel to perform satisfactory after-sales service.
Diagnostic Support:
Includes diagnostic information to aid in identifying and resolving performance issues.
Safety Emphasis:
Highlights DANGER, CAUTION, and NOTE remarks for critical safety procedures and potential hazards.
Covered Years:
1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999
Type:
Workshop Service Repair Manual
Accessibility:
Instant Download
Engine Service:
Detailed procedures for engine disassembly, assembly, inspection, repair, and tuning.
Transmission Service:
Instructions for transmission removal, installation, inspection, and repair.
Electrical System:
Comprehensive diagnostic procedures, wiring diagrams, component testing, and repair for the electrical system.
Fuel System:
Details on fuel delivery, carburetor/fuel injection service, fuel tank, and lines.
Ignition System:
Troubleshooting and repair of the ignition system, including spark plugs, coils, and ignition module.
Suspension System:
Procedures for front fork and rear shock absorber maintenance, adjustment, and repair.
Brake System:
Service and repair of front and rear braking systems, including hydraulic lines, calipers, and master cylinders.
Chassis And Frame:
Inspection, repair, and maintenance of the motorcycle frame and related components.
Body And Trim:
Information on disassembly, installation, and repair of body panels, fenders, and trim components.
Cooling System:
While primarily air-cooled, this may include details on oil cooling components if applicable.
Maintenance:
Routine maintenance tasks, service schedules, and fluid checks.
Troubleshooting:
Diagnostic charts and step-by-step troubleshooting guides for common and uncommon issues.
Repair:
Detailed repair procedures for all major and minor components, including rebuilds.
Disassembly Assembly:
Comprehensive instructions for taking apart and reassembling all motorcycle systems and components.
Adjustments:
Guidance on making adjustments to various systems, such as carburetor synchronization, clutch, and brakes.
Inspections:
Procedures for thorough inspections of critical components to ensure safety and performance.
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Includes factory specifications and tolerances.
Illustrations:
Detailed pictorial diagrams, exploded views, and photographs to guide users through procedures.
Special Tools:
Identification and usage instructions for required special service tools.
Torque Specifications:
Inclusion of critical torque values for fastener tightening across all systems.
Wear Limits:
Specification of allowable wear limits for various components to ensure proper function and longevity.
Printability:
Yes, all pages are printable.
Viewing Compatibility:
Windows, Mac, Linux OS via Adobe Reader.
Resolution:
High-resolution, ensuring clarity of text and diagrams.
Binding:
N/A (Digital PDF - Printable)
Paper Type:
N/A (Digital PDF - Printable)
Engine Type:
Evo V-Twin (Evolution Engine)
Engine Displacement:
Evolved through various displacements during the covered years, commonly 80 cubic inches (1340cc) for much of this period. Specific displacement may vary by sub-model or year within the range.
Engine Configuration:
Air-cooled, pushrod-activated, overhead valve V-twin.
Horsepower:
Service manual will detail horsepower figures based on specific engine configurations and tuning for the model years.
Torque:
Service manual will detail torque figures based on specific engine configurations and tuning for the model years.
Fuel Delivery:
Primarily carburetor-based, likely with Keihin CV carburetors. Later models might feature early fuel injection systems, though carburetor is more common for this era's Softail Custom.
Fuel Type:
Unleaded gasoline.
Audio System:
Base models from this era typically did not feature integrated audio systems. Optional aftermarket or dealer-installed units were common.
ABS:
Anti-lock Braking System (ABS) was generally not a standard or common option on the FXSTC models of this vintage.
Cruise Control:
Cruise control was not a standard feature on the FXSTC during these production years.
Headlight:
Typically a 7-inch sealed beam halogen headlight. Manual will cover bulb replacement and aiming.
Oil Change Interval:
Typically every 2,500-5,000 miles or annually, with specific recommendations in the manual.
Primary Chain Adjustment:
Recommended at specific mileage intervals as detailed in the manual, often around 5,000 miles.
Spark Plug Replacement:
Refer to manual for specific intervals, often around 10,000-15,000 miles.
Engine Oil:
Requires Harley-Davidson specific engine oil, typically SAE 20W50. Manual will specify exact type and API classification.
Transmission Oil:
Requires Harley-Davidson specific transmission oil. Manual will specify type and viscosity (e.g., Formula+ or equivalent).
Primary Chain Case Oil:
Requires a specific fluid, often the same as transmission oil or a dedicated primary lubricant. Manual will specify.
Brake Fluid:
DOT 4 brake fluid is typically specified for hydraulic brake systems of this era.
Evolution Engine Concerns:
While generally robust, potential issues might include cam bearing wear, oil leaks from base gaskets, and carburetor adjustment needs. Manual provides solutions.
Electrical Gremlins:
Wiring harness issues or failing electrical components can occur with age; the manual's wiring diagrams are crucial for diagnosis.
Carburetor Performance:
The Keihin CV carburetor can require periodic adjustment or cleaning to maintain optimal performance and fuel economy.
Heritage:
Harley-Davidson is an iconic American motorcycle manufacturer with a legacy dating back to 1903, renowned for its cruiser and touring motorcycles.
Softail Platform:
The Softail platform, introduced in the early 1980s, is characterized by its hidden rear suspension, mimicking the look of a hardtail frame while providing rider comfort.
Fxstc Positioning:
The FXSTC Softail Custom was a popular model within the Softail line, offering a more personalized and custom styling from the factory, often featuring custom paint and chrome accents.
Manufacturing Location:
United States (primarily Milwaukee, Wisconsin).
