HD Road KING 1690 FLHR 2011-2015 Workshop Service Repair Manual

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This manual covers the Road King FLHR, specifically models equipped with the Twin Cam 96 and Twin Cam 103 engines, produced between 2011 and 2015. The Road King is renowned...

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Type: Motorcycle

Vendor:

Sku: 93746

Tags: 2011 2012 2013 2014 2015 Cell Phones & Accessories Electronics Featured Harley-davidson HD Road KING 1690 FLHR Motorcycle O2 Telephones

Product variants

Description

This manual covers the Road King FLHR, specifically models equipped with the Twin Cam 96 and Twin Cam 103 engines, produced between 2011 and 2015. The Road King is renowned for its classic styling, comfortable touring capabilities, and the robust performance of its V-twin engines, making it a celebrated model in the cruiser and touring motorcycle segment. Its engineering quality and reliability are hallmarks of the brand, offering riders a blend of iconic design and enduring performance for long-distance journeys and everyday riding. This comprehensive workshop service repair manual provides in-depth guidance for maintaining and repairing your Road King FLHR. It details procedures for engine, powertrain, chassis, suspension, and electrical systems, along with general maintenance, engine overhauls, transmission repairs, and brake system servicing. The manual also includes advanced electrical diagnostics and troubleshooting, offering detailed instructions, torque specifications, and special tool requirements. This resource is designed to empower both professional mechanics and DIY enthusiasts to effectively service and maintain their vehicles, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Road King FLHR

Model Variant:

1690 (with Twin Cam 96 and Twin Cam 103 engines)

Generation

Product Code:

HD Road KING 1690 FLHR 2011-2015

Codes

Engine Code Primary:

Twin Cam 96

Engine Code Secondary:

Twin Cam 103

👋 Introduction

Market Position

Target Audience:

Professional mechanics and DIY enthusiasts seeking comprehensive repair information.

Competitive Analysis

Advantage Over Dealership:

Cost savings for users by enabling self-maintenance and repair, eliminating dealership labor costs.

Value Proposition:

Provides the same level of detail and accuracy as official dealer service manuals, offering significant value for money.

Key Features

Content Organization:

Well-structured contents with bookmarks for easy navigation between chapters.

Instruction Detail:

Very detailed instructions suitable for both experienced and novice technicians.

Accessibility:

Instant download and accessible on any PDF-compatible device, saving time and avoiding delivery delays.

📋 Manual Details

Coverage Areas

Years Covered:

2011, 2012, 2013, 2014, 2015

Models Covered:

Harley-Davidson Road King FLHR 1690

Engine Variants Covered:

1584cc Twin Cam 96, 1690cc Twin Cam 103

Page Count

Number Of Pages:

More than 1800

Manual Type

Primary Type:

Workshop Service Repair Manual

Additional Manuals Included:

Parts Catalog, Owners & Maintenance Manual, Electrical Diagnostic Manual

Language

Language:

English

Format

File Format:

Delivery Format:

ZIP Archive

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel and Oil System, Primary Chaincase, Clutch System, Transmission System, Drive Belt & Sprockets, Engine Mount System, Lubrication System

Chassis And Suspension:

Tire & Wheel System, Brake System, Steering System, Front & Rear Fork, Air Suspension, Shock Absorber, Wheel Bearings, Jiffy Stand System

Electrical And Electronics:

Electrical System, Lighting System, Battery System, Charging System, Starting System, Electronic Fuel Injection (EFI), Throttle Control Actuator, Oxygen Sensors (O2), Evaporative Emissions Control, Electronic Control Module (ECM), Turn Signal and Security Module, System Fuses and Relays, Electrical Caddies, Auxiliary Lamps and Brackets, Ignition/Light Key Switch, Vehicle Speed Sensor (VSS), Gauges and Instruments, Advanced Audio System, Main Wiring Harness, Interconnect Harness, H-DSSS Actuation System, Connector Repair System, ABS Module System, Connector Location, Wheel Speed Sensors

Body And Accessories:

Air Cleaner System, Exhaust System, Handlebar & Clutch Cable, Mirror and Seat System, Saddlebags System, Tour-Pak Service, Fairing & Windshield, Air Deflectors System, Instrument Bezel & Nacelle, Footboard & Footrest, Glove Box Door & Hinge

Procedures Included

General Maintenance:

Maintenance Procedure, Routine Service, Fluid Checks and Changes, Filter Replacements

Engine Overhaul:

Engine Removal, Engine Installation, Rocker Arm & Pushrods, Cylinder & Cylinder Head, Flywheel & Connecting Rods, Piston & Crankcase, Engine Storage System

Transmission And Drivetrain:

Clutch System Service, Transmission System Repair, Drive Belt Replacement, Sprocket Inspection

Brake System Service:

Brake Master Cylinder Service, Brake Caliper Service & Bleeding, ABS System Diagnostics

Electrical Diagnostics:

Diagnostic Trouble Codes (DTC), Electrical System Troubleshooting, Wiring Harness Repair, Component Testing

Technical Depth

Diagnostic Capability:

Advanced Electrical Diagnostics, DTC Code Interpretation, Wiring Diagram Analysis

Repair Complexity:

Comprehensive - From basic maintenance to full engine and transmission rebuilds, including specialized component repair.

Special Instructions:

Includes tightening torque specifications, special service tools, and detailed procedural steps.

📊 Manual Specifications

File Format

Readability:

Readable on any device with a PDF Reader.

Searchability:

Searchable text within PDF for quick information retrieval.

Print Quality

Printability:

Ready to print individual pages or sections.

Diagram Quality:

High Definition diagrams and illustrations.

Binding Type

Binding Type:

Digital (No physical binding)

Paper Type

Paper Type:

Digital (Not applicable for physical paper type)

Software Requirements

PDF Reader:

Adobe Acrobat Reader (Free download available)

Unzip Software:

WinZip or WinRAR (Free download available)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-Twin

Engine Configuration:

2-Cylinder, 45 Degree V-Type

Cycle Type:

4-Cycle

Cooling System:

Air-Cooled

Engine Family:

Twin Cam

Displacement 1:

1584 cc (96 cubic inches)

Displacement 2:

1690 cc (103 cubic inches)

Performance

Horsepower Range:

Typically 70-80 HP (dependent on engine variant and tuning)

Torque Range:

Typically 95-105 lb-ft (dependent on engine variant and tuning)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Emission Control:

Evaporative Emissions Control System, Oxygen Sensors (O2)

🔧 Transmission

Standard

Transmission Type:

6-Speed Cruise Drive Manual Transmission

Optional

Optional Transmission:

Not Applicable for this model year range and variant as a factory option.

Features

Clutch Type:

Clutched Primary Drive, Dry Clutch Operation

Final Drive:

Belt Drive

📐 Dimensions

Exterior

Wheelbase Approx:

64.5 inches (1638 mm)

Seat Height Unladen Approx:

27.5 inches (699 mm)

Weights

Dry Weight Approx:

730 lbs (331 kg)

Gross Vehicle Weight Rating Approx:

1200 lbs (544 kg)

🛡️ Safety Features

Ratings

Safety Ratings:

Not applicable for motorcycle safety ratings in the same way as automobiles. Focus on rider safety features.

Active Features

Braking System:

Hydraulic Disc Brakes, Front and Rear. Optional ABS available on some models.

Lighting:

Halogen Headlamp, LED Tail Lamp, Turn Signals, Auxiliary Lamps (optional).

Passive Features

Frame Construction:

Steel cradle frame.

💡 Technology Features

Infotainment

Audio System:

Advanced Audio System (specifics vary by trim and optional packages, but coverage includes diagnostics and basic service).

Driver Assistance

Anti-lock Braking System (ABS) available as an option, with specific module and wheel speed sensor coverage.

Connectivity

Security System:

Factory-installed security system with immobilizer and siren.

Engine Management

Electronic Control Module (ECM) for engine management, fuel injection, and ignition timing.

🔧 Maintenance

Service Intervals

Initial Service:

First service typically at 1,000 miles (1,600 km) or 6 months.

Subsequent Service:

Subsequent services generally every 5,000 miles (8,000 km) or 12 months, including oil changes, filter replacements, and inspections.

Fluid Specifications

Engine Oil:

Harley-Davidson Genuine V-Twin 20W-50 or equivalent API CI-4 approved synthetic motorcycle oil.

Primary Chaincase Oil:

Harley-Davidson Genuine Primary Chaincase Lubricant or equivalent SAE 50 motorcycle transmission lubricant.

Transmission Oil:

Harley-Davidson Genuine Formula+ Transmission & Primary Chaincase Lubricant or equivalent SAE 85W-140 gear lubricant.

Brake Fluid:

DOT 4 brake fluid.

Coolant Type:

Not applicable (Air-cooled engine)

Known Issues

Common Wear Items:

Clutch plates, drive belt, brake pads, wheel bearings, fork seals, battery.

Potential Failures:

Occasional issues with fuel pump, starter solenoid, and charging system components (refer to manual for diagnostics).

📚 Vehicle History

Brand Heritage

Brand History:

Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903.

Model Evolution

Road King Lineage:

The Road King has been a staple in the Harley-Davidson lineup, known for its classic styling, comfortable touring capabilities, and V-twin heritage.

Production

Production Period:

2011-2015 for the specified manual coverage.

🏆 Awards & Recognition

Recognitions

Model Awards:

The Harley-Davidson Road King has consistently received positive reviews from motorcycle publications for its touring comfort and classic appeal, although specific annual awards are not detailed in this product information.

Ratings

Industry Standing:

Highly regarded within the cruiser and touring motorcycle segment.

Certifications

Manual Certification:

Not applicable (This is a third-party manual reproduction, not an official factory certification).