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2006 Harley-davidson Road King Flhrc Touring Service Repair Manual (free Preview)

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The 2006 Road King FLHRC is a distinguished cruiser motorcycle, expertly crafted for long-distance touring and delivering an iconic riding experience. This model, powered by the robust Twin Cam 96...
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2006 Harley-davidson Road King Flhrc Touring Service Repair Manual (free Preview)2006 Harley-davidson Road King Flhrc Touring Service Repair Manual (free Preview)2006 Harley-davidson Road King Flhrc Touring Service Repair Manual (free Preview)2006 Harley-davidson Road King Flhrc Touring Service Repair Manual (free Preview)
The 2006 Road King FLHRC is a distinguished cruiser motorcycle, expertly crafted for long-distance touring and delivering an iconic riding experience. This model, powered by the robust Twin Cam 96 V-twin engine, embodies classic styling, featuring ample storage in its saddlebags, comfortable seating for rider and passenger, and distinctive chrome accents. Engineered for reliability and a smooth ride, the Road King FLHRC is built to provide an exceptional journey, whether embarking on extended tours or enjoying scenic day rides. Its design prioritizes rider comfort and iconic aesthetics, making it a celebrated choice within the touring motorcycle segment. This comprehensive workshop service and repair manual provides detailed guidance for maintaining and repairing the 2006 Road King FLHRC. Covering a wide array of systems including engine, drivetrain, chassis, and electrical components, the manual offers step-by-step procedures for everything from routine maintenance like oil changes and brake checks to complex repairs such as engine overhauls and transmission servicing. With hundreds of photos, illustrations, and clear instructions, it serves as an essential resource for owners and technicians alike, ensuring the longevity and optimal performance of the motorcycle. The manual also includes critical safety information, troubleshooting guides, and technical specifications necessary for accurate diagnostics and repairs.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Road King
Model Code:
FLHRC
Year:
2006
Vehicle Type:
Cruiser Motorcycle
Classification:
Touring
Codes
Engine Family Code:
Twin Cam 96
👋 Introduction
Market Position
Positioning:
The Harley-Davidson Road King FLHRC is a flagship touring motorcycle known for its classic styling, comfortable ride, and powerful V-twin engine, designed for long-distance cruising and touring.
Competitive Analysis
Competition:
Competes with other large displacement touring motorcycles from brands like Indian Motorcycle and some Japanese manufacturers offering similar capabilities.
Key Features
Features:
Iconic Harley-Davidson styling, large displacement V-twin engine, comfortable seating for rider and passenger, ample storage via saddlebags, chrome accents, wind protection.
Manual Value Proposition
Value:
This manual is an indispensable tool for owners and technicians seeking to maintain, diagnose, and repair their 2006 Harley-Davidson Road King FLHRC. Its comprehensive nature and detailed illustrations ensure accuracy and efficiency in all service tasks.
📋 Manual Details
Coverage Areas
Primary Coverage:
2006 Harley-Davidson Road King FLHRC Touring
Secondary Coverage:
Related Harley-Davidson models (specific to FLHRC Touring variant)
Page Count
Total Pages:
986
Manual Type
Type:
Complete Official Workshop Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
Digital Delivery:
Download Link Post-Payment
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly/assembly, internal components, cooling, lubrication, ignition, fuel delivery, emissions control.
Drivetrain Systems:
Primary chain, clutch adjustment, transmission lubricant, drive belt, final drive.
Chassis Systems:
Frame, suspension (front fork oil, steering head bearings), brakes (hydraulic, disc), wheels, tires.
Electrical Systems:
Battery, charging system, ignition system, lighting, instruments, controls, wiring diagrams.
Bodywork And Trim:
Fairing, fenders, saddlebags, seat, fuel tank, controls.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil and filter changes, air cleaner service, tire inspection, spoke adjustment, clutch adjustment, transmission lubricant change, drive belt inspection/adjustment.
Repair Procedures:
Engine internal repairs, transmission overhaul, brake system service, suspension rebuild, electrical component diagnosis and replacement, fuel system maintenance.
Troubleshooting:
Comprehensive section to identify and resolve specific problems with detailed diagnostic steps.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Suitable for both home mechanics and professional technicians.
Methodology:
Written from hands-on experience with vehicle teardown using commonly available tools; provides shortcuts and tips to eliminate the need for special tools where possible.
📊 Manual Specifications
File Format
Printability:
Printable without any restriction
Print Quality
Image Quality:
High-quality, with clear exploded views, diagrams, and illustrations
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Content Structure
Index:
Easy to use index for quick navigation
Instruction Style:
Step-by-step instructions with hundreds of photos and illustrations
Safety Information
Warnings:
Includes Notes, Cautions, and Warnings for the home mechanic
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.9:1 (typical)
Valve Train:
Overhead valve (OHV) with two valves per cylinder, pushrod actuated.
Performance
Horsepower:
Approx. 70-75 HP (Manufacturer does not officially publish HP; estimated based on dyno results for this engine).
Torque:
Approx. 90-95 lb-ft @ 3,500 RPM (Manufacturer does not officially publish Torque; estimated based on dyno results for this engine).
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Enrichener Control:
Covered in manual for proper function and adjustment.
Engine Oil
Oil Type:
Harley-Davidson Syn3 (synthetic blend) or approved V-Twin motorcycle oil meeting Harley-Davidson specification.
Oil Capacity:
Approx. 4 quarts (3.8 liters) with filter change.
Oil Filter Part Number:
Harley-Davidson 63796-77A (or equivalent aftermarket).
🔧 Transmission
Standard
Type:
5-speed constant mesh
Gear Ratios:
Specific gear ratios are detailed within the manual for each gear.
Features
Transmission Lubricant Type:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant or equivalent.
Transmission Fluid Capacity:
Approx. 1 quart (0.95 liters).
📐 Dimensions
Exterior
Length:
Approx. 93.5 inches (2375 mm)
Seat Height:
Approx. 28.5 inches (724 mm) unladen
Ground Clearance:
Approx. 5.1 inches (130 mm)
Weights
Dry Weight:
Approx. 720 lbs (327 kg)
Gross Vehicle Weight Rating:
Approx. 1160 lbs (526 kg)
Fuel Capacity:
5.0 gallons (18.9 liters)
Dimensions
Wheelbase:
63.5 inches (1613 mm)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not subject to the same standardized crash test ratings as automobiles; safety features are designed around rider protection and vehicle stability.
Active Features
Braking System:
Dual-disc front brakes with 4-piston calipers, single-disc rear brake with 4-piston caliper. Anti-lock Braking System (ABS) was often optional or standard depending on trim for this model year.
Passive Features
Lighting:
Halogen headlamp, front and rear turn signals, brake lights, taillight.
Chassis Stability:
Designed for stable handling during cruising and touring, with attention to rider ergonomics.
💡 Technology Features
Infotainment
Audio System:
Many Road King models in 2006 featured an integrated AM/FM radio with CD player, often with handlebar-mounted controls and weather band functionality.
Driver Assistance
Cruise Control:
Electronic cruise control was often an option or standard feature on touring models like the FLHRC for enhanced long-distance comfort.
Connectivity
Diagnostic Ports:
The manual covers diagnostic procedures, which may involve specific data ports and communication protocols used by Harley-Davidson for electronic diagnostics.
🔧 Maintenance
Service Intervals
First Service:
Typically at 1,000 miles (1,600 km) for initial engine break-in service, including oil change, filter change, and general inspection.
Regular Maintenance:
Refer to the 'Maintenance Schedule' section in the manual for detailed intervals for oil changes, lubrication, filter replacements, brake checks, tire checks, and other scheduled services, typically every 5,000 miles (8,000 km) or annually.
Fluid Specifications
Engine Oil Viscosity:
Refer to manual for specific temperature-dependent viscosity recommendations (e.g., 20W-50).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Front Fork Oil Type:
Refer to manual for specific weight and type, typically a motorcycle-specific fork oil.
Known Issues
Common Issues:
Potential issues can include normal wear and tear items such as clutch wear, brake pad wear, tire wear, and occasional electrical connector issues. Fuel system cleanliness and proper maintenance are crucial. Specific known issues for this model year are detailed within the troubleshooting section of the manual.
Critical Fasteners
Fastener Torque:
The manual contains a specific section on 'Critical Fasteners,' providing torque specifications essential for safe and proper assembly/disassembly of critical components.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, has a long and storied history in motorcycle manufacturing, particularly renowned for its V-twin engines and cruiser/touring motorcycles.
Model Evolution
Road King Evolution:
The Road King line, introduced in 1994, draws inspiration from the post-war Hydra-Glide motorcycles, featuring a classic aesthetic with modern touring amenities. The FLHRC designation typically signifies the classic, chrome-laden touring variant.
Production
Production Years:
The Road King model has been in continuous production since 1994. The FLHRC variant represents a specific configuration within this model line.
Manufacturing Location:
Harley-Davidson motorcycles are primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Harley-Davidson motorcycles, and the Road King in particular, are consistently recognized for their iconic styling, build quality, and enduring appeal in the cruiser and touring segments.
Ratings
Owner Satisfaction:
Harley-Davidson generally scores well in owner satisfaction surveys for its motorcycles, reflecting brand loyalty and the ownership experience.
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