Vehicle Market Segment:
High-end, premium touring motorcycle, specifically a limited-production 'Screamin' Eagle' model, indicating performance focus and exclusivity.
Direct Competitors 2005:
Other large displacement touring motorcycles from American and European manufacturers, though the Screamin' Eagle variants often competed with themselves in terms of performance and exclusivity.
Screamin Eagle Enhancements:
Larger displacement engine (103 cubic inches vs. standard 88/96ci), performance tuning, custom paint, premium components, often advanced audio and comfort features.
Manual Target Audience:
Harley-Davidson owners and independent mechanics specializing in or servicing these premium touring models.
Systems Covered:
Engine, Fuel System, Ignition System, Transmission, Clutch, Drive Train, Suspension, Wheels, Tires, Brakes, Electrical System, Lighting, Instruments, Fairing, Saddlebags, Tour-Pak, Chassis, Frame, Bodywork, Diagnostic Codes, Troubleshooting
Estimated Page Count:
Approximately 500-700 pages (typical for complete workshop manuals of this era)
Manual Type:
Complete Workshop Service Repair Manual
Format:
Digital Downloadable (likely PDF)
Engine Mechanical:
Complete engine disassembly, inspection, repair, and reassembly of the Twin Cam 103 ci (1690cc) Screamin' Eagle engine.
Fuel And Ignition:
Fuel injection system (EFI), fuel pump, injectors, throttle body, ignition timing, spark plugs, coil packs, sensors.
Transmission And Drivetrain:
Clutch operation, primary drive, transmission gear sets, shift mechanism, final drive belt, bearings.
Suspension And Steering:
Front fork (Conventional or Inverted) service, rear shock absorber replacement, steering head bearings, fork fluid specifications and replacement.
Brakes:
Front and rear brake system service, hydraulic lines, calipers, master cylinders, brake fluid specifications, bleeding procedures, ABS (if equipped).
Electrical System:
Wiring diagrams, battery service, charging system (alternator, stator, regulator), starter motor, lighting circuits, accessories, fuses, relays, diagnostic trouble codes (DTCs).
Bodywork And Accessories:
Fairing removal and installation, saddlebag latch mechanisms, Tour-Pak mounting, seat replacement, windshield adjustment and replacement.
Scheduled Maintenance:
Detailed schedules for oil changes, filter replacements, spark plug changes, fluid checks and replacements, brake inspection, chain/belt adjustment.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, and problem resolution.
Component Repair:
Step-by-step instructions for the repair and overhaul of all major and minor motorcycle components.
Electrical Diagnostics:
Wiring schematics, connector pinouts, signal tracing, and diagnostic testing of electrical circuits.
Torque Specifications:
Precise torque values for all critical fasteners and components.
Depth Of Coverage:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, including advanced electrical diagnostics.
Engine Type:
Air-cooled, Twin Cam 103 ci (1690cc) V-Twin, pushrod actuated overhead valves.
Bore X Stroke:
3.875 in. x 4.375 in. (98.4 mm x 111.3 mm)
Compression Ratio:
Approximately 9.2:1 (typical for this era's Screamin' Eagle models)
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI)
Ignition System:
High-performance ignition module, dual spark plug per cylinder.
Horsepower Estimated:
Often stated as >80 HP at the crank (specific factory figures for SE models can vary)
Torque Estimated:
Often stated as >90 lb-ft at the crank (specific factory figures for SE models can vary)
Engine Oil Capacity:
Approximately 4 quarts (3.8 liters) with filter change.
Length:
Approximately 103.3 inches (2624 mm)
Width:
Approximately 38.4 inches (975 mm)
Height:
Approximately 57.3 inches (1455 mm)
Dry Weight:
Approximately 804 lbs (365 kg)
Gross Vehicle Weight Rating:
Approximately 1360 lbs (617 kg)
Front Tire Size:
130/70R18
Rear Tire Size:
150/70R16
Wheel Type:
Cast Aluminum Alloy (often custom designs for SE models)
ABS Availability:
Standard on many Screamin' Eagle models, check specific VIN/configuration. Manual will cover ABS diagnostics.
Braking System:
Dual 32 mm 4-piston front caliper, dual 32 mm 4-piston rear caliper with full-floating rotors.
Lighting:
Halogen headlamp, auxiliary passing lamps, full LED lighting for tail lights and turn signals (depending on specific SE trim).
Chassis Stability:
Sturdy frame construction, balanced weight distribution for touring stability.
Audio System:
Factory-installed premium audio system (e.g., 40-watt per channel amplifier, 5.25-inch fairing speakers, CB/Intercom, AM/FM/Weatherband radio). Screamin' Eagle models often had enhanced audio capabilities.
Cruise Control:
Standard electronic cruise control.
Diagnostic Interface:
Access to diagnostic trouble codes (DTCs) via handlebar-mounted diagnostic port, requiring specific Harley-Davidson diagnostic tools or compatible aftermarket scanners.
Engine Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Primary Chaincase Oil Change Interval:
Every 10,000 miles (16,000 km) or 12 months.
Spark Plug Replacement Interval:
Every 10,000 miles (16,000 km) or 12 months.
Brake Fluid Flush Interval:
Every 24 months, regardless of mileage.
Engine Oil Specification:
Harley-Davidson Genuine V-Twin 20W-50 SYN3 (Synthetic) or a premium 20W-50 motorcycle oil meeting Harley-Davidson performance requirements.
Brake Fluid Specification:
DOT 4, Harley-Davidson Heavy Duty Synthetic Brake Fluid.
Fork Oil Specification:
Harley-Davidson Type "E" (5W) or Type "HD" (10W) fork oil, depending on desired damping characteristics. Check manual for specific 2005 SE model recommendations.
Common Wear Items:
Clutch plates, wheel bearings, steering head bearings, brake pads, fork seals, voltage regulator.
Screamin Eagle Specific Considerations:
Higher-performance engines may have slightly shorter service intervals for certain components due to increased stress. Monitor oil consumption.
Oil Filter Part Number:
Harley-Davidson OEM: 63796-77A (or aftermarket equivalents like Fram PH6017A, K&N KN-204)
Air Filter Part Number:
Varies by SE model, typically a high-flow filter designed for the larger engine. Consult specific SE model documentation or manual.
Harley Davidson Legacy:
Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer known for its V-twin engines, touring capabilities, and strong brand loyalty.
Electra Glide Lineage:
The Electra Glide line dates back to the late 1960s and has evolved into Harley-Davidson's flagship touring platform, characterized by its full fairing, saddlebags, and rider comfort.
Screamin Eagle Program:
The Screamin' Eagle (SE) program signifies Harley-Davidson's in-house performance division, offering factory-tuned, high-performance variants of their standard models. The FLHTCUSE2 was a limited edition for 2005.
