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Harley Davidson Shovelhead FXWG 1980 Service Repair Manual

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This manual covers the 1980 FXWG, a model renowned for its iconic Shovelhead engine and chopper-inspired Wide Glide styling. As a significant offering, this motorcycle embodies a rich heritage of...
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Type: Motorcycle
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Sku: 62968
Harley Davidson Shovelhead FXWG 1980 Service Repair ManualHarley Davidson Shovelhead FXWG 1980 Service Repair ManualHarley Davidson Shovelhead FXWG 1980 Service Repair ManualHarley Davidson Shovelhead FXWG 1980 Service Repair Manual
This manual covers the 1980 FXWG, a model renowned for its iconic Shovelhead engine and chopper-inspired Wide Glide styling. As a significant offering, this motorcycle embodies a rich heritage of American V-twin engineering. The FXWG is characterized by its distinctive extended front forks, robust construction, and the raw power delivered by its air-cooled, V-twin engine, typically featuring an 80 cubic inch displacement. This model is celebrated by enthusiasts for its classic aesthetic and the visceral riding experience it provides, representing a key period in the evolution of cruiser motorcycles. This comprehensive workshop service repair manual, written in English, provides in-depth, factory-level information essential for the maintenance and repair of your 1980 FXWG. It details procedures for all major systems, including engine disassembly and reassembly, fuel and exhaust systems, drivetrain components like the clutch and transmission, chassis elements such as suspension and brakes, and the complete electrical system with detailed wiring diagrams. The manual includes step-by-step instructions, troubleshooting guides, and hundreds of illustrations, making it an indispensable resource for owners and technicians seeking to preserve the performance and integrity of this classic machine.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXWG
Year:
1980
Engine Type:
Shovelhead
Codes
Vin Prefix:
1HD1
👋 Introduction
Market Position
Target Audience:
Owners of 1980 Harley-Davidson FXWG motorcycles, mechanics, and restoration enthusiasts.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-level repair and maintenance information, offering significant cost savings compared to professional servicing and expensive physical manuals.
Key Features
Manual Features:
Hundreds of pages, detailed substeps, notes/cautions/warnings, numbered instructions, bold figure numbers, detailed illustrations, enlarged insets, numbered table of contents, combined troubleshooting and electrical service with wiring diagrams.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair for all styles of the 1980 Harley-Davidson FXWG Shovelhead.
Page Count
Estimated Page Count:
Hundreds (specific number not provided, but implies comprehensive content)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly and reassembly, tune-up, periodic lubrication, fuel system, exhaust systems.
Drivetrain Systems:
Clutch, primary drive, transmission, kickstarter.
Chassis Systems:
Front suspension, steering, rear suspension, brakes.
Electrical Systems:
Electrical system troubleshooting, detailed wiring diagrams.
Procedures Included
Maintenance Procedures:
Periodic lubrication, general maintenance, tune-up procedures.
Repair Procedures:
Step-by-step instructions for complete disassembly and reassembly, detailed repair procedures for all covered systems.
Diagnostic Procedures:
Troubleshooting guide for general issues and electrical system problems.
Technical Depth
Depth:
In-depth, professional quality, complete factory coverage, suitable for DIY enthusiasts and experienced mechanics.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Print Quality
Printability:
Printable without restriction, entire manual or selected pages.
Resolution:
High-quality, with hundreds of photos and illustrations.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant download link on checkout page after payment.
Requirements
Software Requirements:
Adobe PDF Reader.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Shovelhead
Engine Configuration:
Air-cooled, V-twin
Displacement Cu In:
74 cu in (1200cc) for FL models, 80 cu in (1340cc) for FX/FLT models. FXWG typically featured the 80 cu in engine.
Bore X Stroke In:
80 cu in: 3.50 x 4.25 in (90 mm x 108 mm)
Performance
Horsepower Est:
Approx. 60-70 HP (varies based on specific tuning and configuration)
Torque Est:
Approx. 75-85 ft-lbs (varies based on specific tuning and configuration)
Fuel System
Carburetor:
Typically a Keihin butterfly or Super E/G carburetor (manual will cover specific type).
Fuel Type:
Unleaded gasoline (premium recommended).
Maintenance
Oil Type:
Harley-Davidson 20W-50 or equivalent motorcycle-specific oil.
Oil Capacity Qt:
Approx. 3 quarts (2.8 liters) for engine and primary.
🔧 Transmission
Standard
Type:
4-speed constant mesh, right-side drive.
Optional
Options:
N/A for 1980 FXWG.
Features
Features:
Foot shift, hand clutch operation. Manual provides detailed overhaul procedures.
Maintenance
Transmission Oil Type:
Gear oil (e.g., SAE 80W-90).
Transmission Oil Capacity Qt:
Approx. 1 quart (0.95 liters).
📐 Dimensions
Exterior
Wheelbase In:
Approx. 63.5 inches (1613 mm)
Length In:
Approx. 90 inches (2286 mm)
Weights
Dry Weight Lbs:
Approx. 575 lbs (261 kg)
Gross Vehicle Weight Rating Lbs:
Approx. 900 lbs (408 kg)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety testing protocols were less standardized than automotive in this era).
Active Features
Braking System:
Front disc brake, rear drum brake. Manual provides detailed inspection and service procedures.
Lighting:
Headlight, taillight, brake light, turn signals (coverage in electrical section).
Passive Features
Frame Construction:
Steel frame, rigid construction designed for stability.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This era of Harley-Davidson focuses on mechanicals and rider experience, not integrated electronics).
Driver Assistance
Rider Aids:
N/A (No electronic rider aids).
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,000-3,000 miles or annually, as per manual recommendations.
Spark Plug Replacement:
Approximately every 10,000 miles (manual will provide exact specifications).
Chain Adjustment:
As needed, typically every 1,000-2,000 miles or when slack exceeds specification.
Fluid Specifications
Engine Oil Spec:
Harley-Davidson 20W-50 or API SF/SG rated motorcycle oil.
Primary Chain Case Oil:
Harley-Davidson primary chain lubricant or SAE 20W-50 motorcycle oil.
Transmission Oil Spec:
SAE 80W-90 gear oil.
Brake Fluid Spec:
DOT 4 brake fluid (check manual for specific type if different).
Known Issues
Common Wear Items:
Valve guides, primary chain tensioner, oil leaks (especially from crank seals and rocker boxes), carburetor adjustment.
Electrical Quirks:
Older wiring harnesses can degrade; focus on grounds and connections. Manual's electrical section is crucial.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson is an iconic American motorcycle manufacturer with a long history of producing powerful and distinctive motorcycles.
Model Evolution
Fxwg Heritage:
The FXWG (Wide Glide) was a popular cruiser model introduced in the late 1970s, characterized by its extended front forks and chopper-inspired styling. It represented a significant departure from earlier, more traditional Harley designs.
Production
Production Period:
The Shovelhead engine was produced from 1966 to 1984. The FXWG model was produced from 1980 to 1986.
Manufacturing Location:
Milwaukee, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Model Recognition:
While specific awards for the 1980 FXWG are not readily cited, the Shovelhead era and the FXWG model itself are highly regarded by enthusiasts for their classic styling, raw V-twin power, and cultural significance in the cruiser and chopper scenes.
Ratings
Reliability Rating:
Subjective and dependent on maintenance. Shovelheads are known for their character but require diligent upkeep.
Certifications
Manual Certification:
Official Factory Service Manual.
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