Category:
Full-Size Touring Motorcycle
Target Audience:
Touring riders, custom builders, and owners seeking in-depth maintenance and repair knowledge.
Competitors:
Chief competitor to models like the Honda Gold Wing and Indian Roadmaster, offering a classic American V-twin touring experience.
Distinctive Features:
Classic Electra Glide styling, comfortable rider and passenger ergonomics, ample luggage capacity, large displacement V-twin engine.
Value Proposition:
Empowers owners and technicians to perform all maintenance and repair tasks, ensuring optimal performance and longevity of the motorcycle.
Engine:
Engine Assembly, Carburetor/Fuel Injection, Ignition System, Lubrication System, Cooling System (Air-Cooled), Exhaust System
Transmission:
Clutch, Transmission Assembly, Primary Drive, Final Drive, Gear Shifting
Chassis And Suspension:
Frame, Front Suspension (Forks), Rear Suspension (Shocks), Swingarm, Steering System
Brakes:
Front Brake System (Calipers, Rotors, Master Cylinder), Rear Brake System (Caliper, Rotor, Master Cylinder), Brake Lines, Brake Fluid Specifications
Electrical System:
Battery, Charging System (Alternator, Regulator), Starting System (Starter Motor), Lighting (Headlight, Taillight, Signals), Instruments and Gauges, Horn, Fuses and Relays, Wiring Diagrams
Fuel System:
Fuel Tank, Fuel Lines, Fuel Pump, Carburetor/Fuel Injection System Components
Bodywork And Trim:
Fairing, Saddlebags, Seat, Handlebars, Fenders, Panels, Mountings
Wheels And Tires:
Wheel Bearings, Tire Maintenance, Wheel Balancing
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Lubrication Points, Spark Plug Service
Repair:
Engine Rebuilds, Transmission Overhaul, Suspension Component Replacement, Brake System Repairs, Electrical Component Diagnosis and Replacement
Troubleshooting:
Diagnostic Charts, Common Problems and Solutions, Symptom-Based Troubleshooting
Specifications:
Torque Specifications, Fluid Capacities, Electrical Specifications, Component Tolerances
Depth:
Comprehensive, from basic adjustments to complete engine and transmission overhauls, including detailed electrical system diagnostics and wiring diagrams.
Engine Type:
Air-Cooled, 45-degree V-Twin, OHV, 8-valve
Displacement:
96 cubic inches (1584cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Horsepower Est:
Approx. 70-75 HP (at crank)
Torque Est:
Approx. 86-90 ft-lbs (at crank)
Redline Rpm Est:
5200 RPM
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) or Carburetor (depending on specific sub-model/region - FLHTC often had EFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Fuel Tank Capacity:
5.0 US gallons (18.9 L)
Type:
5-Speed Constant Mesh
Clutch:
Hydraulic, Multi-plate Wet Clutch
Primary Drive:
Duplex Chain, Spring-Loaded Tensioner
Gear Ratios:
Refer to manual for specific gear ratios (e.g., 1st: 9.59, 2nd: 6.65, 3rd: 4.94, 4th: 3.81, 5th: 3.15)
Transmission Fluid Spec:
Harley-Davidson High Performance Syn3 (or equivalent API GL-5, SAE 75W-90)
Crash Test Ratings:
Not applicable for motorcycles in the same way as automobiles.
Braking:
Linked Disc Brakes (Front and Rear), Optional ABS (Anti-lock Braking System)
Lighting:
Halogen Headlight, Integrated Front and Rear Turn Signals
Frame Construction:
Steel frame providing a robust foundation.
Wind Protection:
Large fairing with windshield for rider protection.
Engine Oil And Filter Change:
Every 5,000 miles (8,000 km) or annually, whichever comes first.
Primary Chain Case Oil Change:
Every 10,000 miles (16,000 km) or annually.
Transmission And Clutch Check:
Every 10,000 miles (16,000 km).
Spark Plug Replacement:
Every 10,000 miles (16,000 km) or as needed.
Brake Fluid Flush And Replace:
Every 2 years.
Engine Oil:
Harley-Davidson 20W-50 Synthetic (or equivalent API SG/SH/SJ/SL/SM, JASO MA)
Primary Chain Case Oil:
Harley-Davidson Primary Chaincase Lubricant (or equivalent SAE 90W gear oil)
Cam Chain Tensioners:
Hydraulic cam chain tensioners on earlier Twin Cam engines (pre-2007) can wear prematurely and require replacement. The 2006 model is on the cusp and may benefit from an upgrade or inspection.
Voltage Regulator:
Some models can experience issues with the voltage regulator, affecting charging system performance.
Fuel Line Cracking:
Certain early fuel lines could degrade; inspect and replace with updated materials as necessary.
Brand Foundation:
Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer with a rich history of innovation and performance.
Electra Glide Lineage:
The Electra Glide nameplate dates back to the 1960s, representing Harley-Davidson's flagship touring motorcycle, continuously evolving with technology and rider comfort.
Softail Platform:
The Softail platform, introduced in 1983, mimics the look of a hardtail frame while incorporating hidden rear suspension for a smoother ride.
Manufacturing Location:
United States (various Harley-Davidson facilities)
Production Years:
The FLHTC model has been in production for many years, with the Softail platform Electra Glide variant evolving through different engine and feature updates.