🏷️ Basic Information

Make:

Harley-Davidson

Model:

Softail

Model Variant:

FLST / FXST Series

Year:

2000

Product Name:

Harley Davidson Softail FLST FXST Motorcycles Complete Workshop Service Repair Manual 2000

👋 Introduction

Target Audience:

Owners of 2000 Harley-Davidson Softail FLST/FXST motorcycles seeking to perform their own maintenance, repairs, and modifications. Also valuable for independent repair shops and mechanics specializing in Harley-Davidson.

Value Proposition:

Provides essential, manufacturer-level technical data that empowers users to maintain their classic Harley-Davidson motorcycles effectively, saving significant costs compared to dealership services and ensuring longevity.

Completeness:

Covers virtually every aspect of the motorcycle's mechanical and electrical systems, offering a single-source solution for repairs.

Diagnostic Focus:

Strong emphasis on troubleshooting and diagnosing issues, making it invaluable for identifying and resolving problems.

Visual Aids:

Typically includes detailed diagrams, exploded views, and illustrations to clarify complex procedures.

📋 Manual Details

Coverage Scope:

Comprehensive service, repair, maintenance, troubleshooting, and diagnostics for all aspects of the 2000 Harley-Davidson Softail FLST and FXST models.

Estimated Page Count:

Approximately 700-900 pages (typical for comprehensive manuals of this era and type, actual count may vary based on specific edition).

Type:

Workshop Service Repair Manual

Language:

English

Format:

Downloadable Digital Format (likely PDF, ePub, or similar compatible with electronic devices).

📖 Manual Coverage

Engine Management:

Detailed coverage of carburetor systems (e.g., Keihin CV), ignition systems, fuel delivery, cooling systems (air-cooled), and exhaust systems.

Drivetrain:

Complete service and repair for the primary drive, clutch, transmission (5-speed Cruise Drive or similar), and final drive (belt drive system).

Chassis And Suspension:

In-depth procedures for front fork assembly (e.g., Showa), rear shock absorbers, swingarm, steering head bearings, and wheel bearings.

Braking System:

Comprehensive repair and maintenance for front and rear braking systems, including hydraulic components, caliper service, and brake fluid bleeding.

Electrical System:

Detailed wiring diagrams, troubleshooting guides for lighting, ignition, starting systems, charging systems (alternator, regulator), and accessory circuits.

Body And Frame:

Information on frame inspection, body panel removal and installation, fuel tank, fenders, seats, and handlebars.

Routine Maintenance:

Oil changes, filter replacement, spark plug service, air filter cleaning/replacement, belt tension adjustment, and tire pressure checks.

Engine Overhaul:

Detailed instructions for engine disassembly, component inspection (pistons, rings, cylinders, valves, camshafts), and reassembly for various engine configurations.

Transmission Service:

Clutch adjustment, transmission oil changes, gear inspection, bearing replacement, and seal service.

Suspension Repair:

Fork seal replacement, fork oil changes, shock absorber service, and swingarm bearing service.

Electrical Troubleshooting:

Diagnostic procedures for electrical faults, component testing, and wiring harness repair using provided diagrams.

Brake System Overhaul:

Master cylinder rebuild, caliper service, brake line replacement, and bleeding procedures.

Diagnostics:

Extensive diagnostic flowcharts and troubleshooting guides for common and complex issues.

Rebuilding Procedures:

Step-by-step instructions for complete engine rebuilds, transmission overhauls, and suspension component rebuilding.

Torque Specifications:

Detailed torque values for all fasteners and critical components to ensure proper assembly and prevent damage.

Clearances And Tolerances:

Specific measurements for valve clearances, piston ring gaps, bearing clearances, and other critical tolerances.

📊 Manual Specifications

File Type:

Digital (e.g., PDF)

Searchability:

Likely searchable text for quick information retrieval (if a properly OCR'd PDF).

Print Recommendation:

Optimized for digital viewing, but printable for workshop use. High-resolution images and clear text.

Binding:

Not applicable to digital format; for a printed manual, typically a robust spiral or saddle-stitch binding for lay-flat pages.

Paper Quality:

Not applicable to digital format; for a printed manual, typically heavy-duty, glossy or semi-gloss paper resistant to shop oils and grime.

⚙️ Engine Specifications

Engine Family:

Harley-Davidson Evolution (Evo) V-Twin

Engine Type:

Air-cooled, 45-degree V-twin

Displacement Options:

Primarily 88 cubic inches (1450cc). Some models or variations might exist with 80 cubic inches (1340cc) Evolution engines from earlier generations, but 2000 Softails typically featured 1450cc.

Bore X Stroke:

Approximately 3.75 in x 4.00 in (95.25 mm x 101.6 mm) for 1450cc.

Compression Ratio:

Typically around 9.0:1 to 9.7:1 depending on specific model and tuning.

Horsepower Rating:

Estimated 60-70 HP at the crankshaft (Varies with tuning and specific model).

Torque Rating:

Estimated 75-85 lb-ft at approximately 3500 RPM (Varies).

Carburetor:

Keihin CV (Constant Velocity) 40mm carburetor is standard for 2000 models.

Fuel Type:

Unleaded Gasoline, Minimum Octane Rating 87 (RON+MON)/2.

Oil Type:

Harley-Davidson 20W50 motorcycle oil, or equivalent API SG or higher, SAE 20W50 specification.

Oil Capacity:

Approximately 3.0-3.5 US quarts (2.8-3.3 liters) with filter change.

Ignition Type:

Electronic Ignition, typically with single fire ignition coils.

🔧 Transmission

Transmission Type:

5-Speed Constant Mesh

Gear Ratios:

Specific ratios are detailed in the manual, typically favoring low-end torque and cruising.

Clutch Type:

Wet, multi-plate, diaphragm spring

Optional Features:

While not 'optional' on the bike, aftermarket performance transmission components and modifications are common, and the manual covers standard components.

Transmission Fluid Type:

Harley-Davidson High Performance Gear Oil, or equivalent SAE 80W-90 API GL-5 rated gear oil.

Transmission Fluid Capacity:

Approximately 24 US fluid ounces (710 ml).

Final Drive:

Belt Drive, 32mm wide belt standard.

📐 Dimensions

Wheelbase:

Approximately 64.5 inches (1638 mm), varies slightly by specific Softail model (e.g., Fat Boy, Heritage Softail).

Length:

Varies by model, typically around 92 inches (2337 mm).

Seat Height:

Approximately 27.0 inches (686 mm) unladen.

Ground Clearance:

Approximately 5.0 inches (127 mm).

Dry Weight:

Approximately 600-650 lbs (272-295 kg), varies by model.

Gross Vehicle Weight Rating Gvwr:

Typically around 1050-1100 lbs (476-499 kg).

Fuel Capacity:

4.0 US gallons (15.1 liters) for most Softail models of this era.

🛡️ Safety Features

Crash Test Ratings:

Motorcycle safety is not rated by traditional government crash test agencies like NHTSA for cars. Safety is dependent on rider skill, adherence to maintenance, and operational practices covered in the manual.

Braking System Type:

Dual disc front, single disc rear, hydraulic actuation.

Lighting System:

Halogen headlamp, LED taillight, and incandescent turn signals typical for the era.

Frame Construction:

Steel tube cradle frame, designed for stability and rider feel.

Tire Specifications:

Tubed or tubeless tires, specific sizes vary by model and wheel configuration (e.g., 130/90-16 front, 150/80B16 rear).

💡 Technology Features

Audio System:

Optional factory or aftermarket radio/audio systems were available, but not standard on all Softail models of this year. Manual covers basic electrical integration for accessories.

Rider Aids:

No electronic rider aids such as ABS or traction control were standard on these models. Safety relies on mechanical systems and rider input.

Connectivity Features:

No modern connectivity features like Bluetooth or smartphone integration. Manual focuses on core motorcycle systems.

🔧 Maintenance

First Service:

Typically around 1,000 miles (1,600 km) or 1 month, covering initial break-in checks, oil change, and adjustments.

Subsequent Service:

Standard service intervals often every 5,000 miles (8,000 km) or annually, encompassing oil changes, filter replacements, spark plugs, and inspections. More comprehensive checks at higher mileage intervals (e.g., 10,000, 20,000 miles).

Engine Oil Viscosity:

SAE 20W50

Transmission Oil Viscosity:

SAE 80W-90 API GL-5

Primary Chain Case Oil:

Harley-Davidson primary lubricant, or SAE 90W gear oil. Capacity approx. 1 quart (0.95 L).

Brake Fluid Type:

DOT 4 or DOT 5.1 Hydraulic Brake Fluid (confirm with specific manual for any model year variations).

Common Wear Items:

Clutch plates, primary chain and tensioner, wheel bearings, steering head bearings, brake pads, and fork seals.

Electrical Gremlins:

Wiring harness chafing, starter solenoid issues, and regulator/stator problems can occur with age and mileage.

Carburetor Tuning:

CV carburetor may require occasional adjustment or rejetting for optimal performance, especially with aftermarket exhaust or intake modifications.

📚 Vehicle History

Brand Legacy:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, classic styling, and rider community.

Softail Lineage:

The Softail platform, introduced in 1984, is characterized by its hidden rear suspension, mimicking the appearance of a hardtail frame while providing rider comfort. The 2000 models represent a significant evolution of this platform, often featuring the larger Evolution engine.

Manufacturing Era:

The 2000 model year falls within a period of significant growth and refinement for Harley-Davidson, featuring the established Evolution engine and a robust Softail chassis.

🏆 Awards & Recognition

Model Recognition:

The Harley-Davidson Softail platform consistently receives recognition for its classic styling, comfortable ride, and enduring appeal within the cruiser segment.

Owner Satisfaction:

Generally high owner satisfaction ratings due to the iconic status and customization potential of Harley-Davidson motorcycles.

Manual Accuracy:

Certified to provide accurate and reliable service information as per Harley-Davidson's engineering standards for the model year.