Models Covered:
2007 Harley-Davidson FXSTC Softail Custom, 2007 Harley-Davidson FLSTF Fat Boy, 2007 Harley-Davidson FLSTN Softail Deluxe
Estimated Page Count:
Approximately 600-800 pages (typical for comprehensive service manuals of this era)
Type:
Service and Repair Manual
Publisher Type:
Third-party publisher (e.g., Haynes, Clymer) or potentially a factory-authorized aftermarket publication.
Format:
Likely Printed, potentially available as a Digital Download (PDF)
Engine:
Detailed diagnostics, overhaul, and tuning for Twin Cam 96 engines
Fuel System:
Fuel injection (EFI) system, fuel pump, fuel filter, injectors, throttle body
Ignition System:
Ignition module, sensors, spark plugs, wiring
Transmission:
6-speed Cruise Drive transmission: disassembly, assembly, clutch, internal components
Drive System:
Primary drive, clutch operation, final drive belt inspection and replacement
Brakes:
Front and rear brake system service, hydraulic lines, calipers, master cylinders, brake fluid
Suspension:
Front fork service (including oil changes and seal replacement), rear shock absorber service and adjustment
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor, solenoid), lighting, fuses, relays, wiring diagrams
Instrumentation:
Speedometer, tachometer, indicator lights, diagnostic trouble codes (DTCs)
Bodywork And Frame:
Frame inspection, fender removal/installation, fuel tank removal/installation, seat service, mounting hardware
Wheels And Tires:
Tire inspection and replacement, wheel bearing service, wheel balancing
Routine Maintenance:
Oil changes, filter replacement, air filter service, spark plug replacement, lubrication points
Troubleshooting:
System-specific diagnostic procedures, fault finding, common problem diagnosis
Repair And Overhaul:
Detailed step-by-step instructions for engine, transmission, brake, and suspension component repairs
Diagnostics:
Use of diagnostic tools, reading and interpreting diagnostic trouble codes (DTCs)
Wiring Schematics:
Comprehensive electrical wiring diagrams for all systems
Fuel System Diagnostics:
Detailed procedures for diagnosing fuel delivery issues, injector testing, and throttle body synchronization.
Cooling System Checks:
Air-cooled engine, but manual covers cylinder head fin cleaning and inspection for optimal cooling.
Depth:
Comprehensive, covering from basic maintenance to full engine and transmission rebuilds
Diagnostic Capabilities:
Advanced diagnostic procedures for EFI and electrical systems
Rebuild Instructions:
Detailed step-by-step instructions for engine component rebuilds (e.g., cylinder heads, pistons)
Manual Type Clarification
Scope:
This is a comprehensive service and repair manual, designed for professionals and skilled DIY mechanics. It goes beyond basic owner's manual tasks.
Engine Family:
Harley-Davidson Twin Cam 96
Displacement:
96 cubic inches (1584 cc)
Configuration:
Air-cooled, 45-degree V-twin
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
Approx. 9.0:1
Horsepower:
Estimated 70-80 HP (varies with specific model and tuning)
Torque:
Estimated 90-100 lb-ft @ 3000-3500 RPM (varies with specific model and tuning)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Requirement:
91 octane (R+M)/2 unleaded gasoline recommended
Engine Design:
Pushrod-actuated overhead valves
Wheelbase:
Approximately 64.4 inches (1636 mm) (varies by model, e.g., FXSTC)
Dry Weight:
Approximately 600-650 lbs (272-295 kg) (varies by model)
Gvwr:
Not typically specified as a strict Gross Vehicle Weight Rating for motorcycles, but payload capacity is relevant.
Cargo Capacity:
Limited to saddlebags and luggage racks; manual will detail installation and load limits.
Front Tire Size:
Typically 100/90-19 (varies by model, e.g., FXSTC)
Rear Tire Size:
Typically 150/80B16 (varies by model, e.g., FLSTF Fat Boy)
First Service:
Recommended at 1,000 miles (1,600 km) or 6 months, whichever comes first. Includes inspection, lubrication, and critical bolt torquing.
Subsequent Service:
Recommended every 5,000 miles (8,000 km) or 12 months, covering routine checks, fluid changes, and filter replacements. Consult manual for detailed schedule.
Engine Oil:
Harley-Davidson Genuine V-Twin 20W50 or equivalent (check manual for specific recommendations based on climate)
Engine Oil Capacity:
3.5 US quarts (3.3 Liters) with filter change
Transmission Fluid Type:
Harley-Davidson Genuine Formula Transmission Fluid or suitable synthetic alternative
Primary Chain Case Oil:
Harley-Davidson Genuine Formula Plus or equivalent (e.g., SYN3 if approved)
Brake Fluid:
DOT 4 hydraulic fluid
Fork Oil:
Specific weight fork oil (e.g., Harley-Davidson Type E or equivalent), consult manual for type and volume
Common Wear Items:
Clutch plates, brake pads, tires, wheel bearings, fork seals
Efi Diagnostics:
Potential issues with fuel pump, sensors (TPS, MAP), and idle control; manual provides diagnostic procedures.
Electrical Connections:
Corrosion or loose connections in wiring harnesses can cause intermittent electrical faults; manual aids in tracing and rectifying.
Oil Filter Part Number:
Commonly 63731-09, 26030-53, or similar Harley-Davidson specific filter. Consult manual for exact OE part number.
Brand Legacy:
Harley-Davidson is an iconic American motorcycle manufacturer with a history dating back to 1903, renowned for its V-twin engines and cruiser styling.
Softail Lineage:
The Softail line, introduced in 1984, features a hidden rear suspension system designed to mimic the look of a rigid 'hardtail' frame, offering a classic aesthetic with modern ride comfort.
Manufacturing Location:
Typically assembled in York, Pennsylvania, or Milwaukee, Wisconsin, USA.
