Harley Davidson Softail 2006 Workshop Service Manual Repair

Regular price: $16.99
Sale price: $16.99
Regular price
Unit price: per

🏷️ Basic Information Identification Make: Harley-Davidson Model: Softail Year: 2006 👋 Introduction Market Position Motorcycle Segment: Cruiser segment, specifically the Softail line, known for its classic styling and comfortable ride....

15 people are viewing this right now

Type: Motorcycle

Vendor:

Sku: 381798

Tags: 2006 Harley Davidson Misc Motorcycle Motorcycles Softail

Product variants

Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Softail

Year:

👋 Introduction

Market Position

Motorcycle Segment:

Cruiser segment, specifically the Softail line, known for its classic styling and comfortable ride.

Competitive Analysis

Competitors 2006:

Competed with other V-twin cruisers from brands like Indian, and sometimes Japanese manufacturers offering similar styling.

Key Features

Softail Design:

The defining characteristic is the hidden rear suspension, mimicking the look of a hardtail frame while providing rider comfort.

📋 Manual Details

Coverage Areas

General Coverage:

Comprehensive repair and service information for the 2006 Harley-Davidson Softail models.

Page Count

Estimated Pages:

Approximately 800-1000 pages (typical for a full workshop manual of this era).

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine System:

Engine assembly, disassembly, lubrication, cooling, fuel delivery, ignition, emissions, and diagnostics for Twin Cam 88B and potential Twin Cam 96 variants.

Transmission Drivetrain:

Gearbox (5-speed Cruise Drive), clutch, primary drive, final drive (belt drive system), troubleshooting, and overhaul procedures.

Chassis Suspension:

Frame, front fork (e.g., Showa or similar), rear shock absorbers, wheel bearings, steering head bearings, and suspension adjustments.

Electrical System:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system, lighting, instrumentation, starter system, security system (H-D Smart Security System), and troubleshooting.

Braking System:

Front and rear brake systems (calipers, master cylinders, rotors, brake pads), hydraulic system bleeding, and maintenance.

Fuel System:

Fuel tank, fuel lines, fuel pump, fuel injectors (for fuel-injected models), carburetor (for carbureted models, though less common for 2006 Softail), and throttle control.

Bodywork Trim:

Fenders, fuel tank, seat, exhaust system, fairings (if applicable), saddlebags (if equipped), and related trim components.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment (if applicable, though most Softails are belt-driven), tire pressure checks, brake fluid checks, and general inspection points.

Troubleshooting:

Diagnostic procedures for common issues, fault code interpretation (if applicable to the diagnostic system), and step-by-step troubleshooting guides for various systems.

Repair Overhaul:

Detailed instructions for component removal, installation, disassembly, inspection, and reassembly for major motorcycle systems.

Technical Specifications:

Torque specifications for fasteners, clearances, fluid capacities, electrical resistance values, and dimensional data.

Suspension Adjustment:

Procedures for adjusting front fork preload (if applicable) and rear shock absorber settings.

Wheel Tire Service:

Instructions for removing and installing wheels, tire mounting/dismounting, balancing, and checking tire wear.

Electrical Troubleshooting:

Detailed troubleshooting charts, wiring diagrams, and component testing procedures for electrical system faults.

Engine Component Rebuild:

Detailed disassembly, inspection, and reassembly procedures for major engine components such as cylinder heads, pistons, crankshaft, and valve train.

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and experienced DIY mechanics. Covers everything from basic service to major component overhauls and diagnostics.

Diagnostic Tools:

Mentions or implicitly assumes the use of specialized tools and diagnostic equipment common in Harley-Davidson service centers.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution scan, typically with searchable text layers for easy navigation and keyword searching.

Searchability:

Typically searchable PDF format allows quick access to specific topics using keywords.

Print Quality

Printability:

Designed to be printable, allowing users to create physical copies of sections or the entire manual.

Binding Type

Digital Format:

N/A (Digital Download - PDF)

Paper Type

Digital Format:

N/A (Digital Download - PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Harley-Davidson Twin Cam 88B (for most models) or potentially Twin Cam 96 (introduced in some 2007 models, but check specific model variants).

Engine Configuration:

45-degree V-twin, air-cooled.

Displacement:

Twin Cam 88B: 1450cc (88 cubic inches); Twin Cam 96: 1584cc (96 cubic inches).

Performance

Horsepower:

Typically in the range of 65-70 HP (estimates, actual figures vary by specific model and tuning).

Torque:

Typically in the range of 85-95 lb-ft (estimates, actual figures vary by specific model and tuning).

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI) or Carburetor (CV carburetor) depending on the specific Softail model and region.

Ignition System

Ignition Type:

Electronic Ignition (single-fire, crank-position sensor based for ESPFI).

🔧 Transmission

Standard

Transmission Type:

5-speed Cruise Drive Transmission

Optional

Optional Transmissions:

N/A (standard for the platform)

Features

Clutch Type:

Hydraulic clutch actuation

Final Drive:

Carbon fiber reinforced belt drive, typically 1.125" wide.

📐 Dimensions

Exterior

Wheelbase:

Varies by Softail model (e.g., around 64.5 - 66.5 inches).

Seat Height:

Varies by Softail model (e.g., around 25-27 inches).

Weights

Dry Weight:

Varies by Softail model (e.g., around 650-700 lbs).

Fuel Capacity:

Varies by Softail model (e.g., 4.0 - 5.0 gallons).

🛡️ Safety Features

Ratings

Safety Ratings:

Motorcycle safety is primarily based on rider skill and adherence to safe practices. Specific crash test ratings are not typically provided for motorcycles in the same way as cars.

Active Features

Braking Features:

Disc brakes front and rear, hydraulic actuation. ABS was optional on some models and became more standard in later years.

Passive Features

Lighting:

Headlight, taillight, brake lights, turn signals, and running lights.

Security:

H-D Smart Security System (optional or standard depending on trim) with a proximity-based fob.

💡 Technology Features

Infotainment

Audio System:

Optional audio systems were available on some Softail models, often integrated into fairings or handle-bar controls.

Driver Assistance

Rider Aids:

Limited driver assistance features by modern standards. Primary focus on mechanical and electrical systems. ABS was an optional add-on.

Connectivity

Diagnostic Port:

Service diagnostic port for connecting to diagnostic tools (e.g., Harley-Davidson Digital Technician) for reading fault codes and data logging.

🔧 Maintenance

Service Intervals

Primary Oil Change:

Every 2,500 miles or 6 months, whichever comes first (check manual for exact specification).

Engine Oil Change:

Every 5,000 miles or 12 months, whichever comes first (check manual for exact specification).

Transmission Clutch Oil Change:

Typically at 10,000 mile intervals (check manual).

Fluid Specifications

Engine Oil Type:

Harley-Davidson recommends specific viscosities and API classifications. For 2006, commonly 20W-50 or 10W-40 depending on climate. Harley-Davidson SYN3 or equivalent is often recommended.

Primary Oil Type:

Harley-Davidson Primary Chain Case Lubricant or equivalent.

Transmission Oil Type:

Harley-Davidson Formula+ Transmission and Primary Chain Case Lubricant or equivalent.

Brake Fluid Type:

DOT 4 brake fluid.

Known Issues

Cam Chain Tensioner:

Early Twin Cam models (pre-2007) had plastic cam chain tensioners that could wear and fail, potentially leading to engine damage. Upgrade to hydraulic tensioners is a common modification.

Starter Clutch:

Some models may experience starter clutch wear, leading to a grinding noise or failure to crank the engine.

Crankshaft Position Sensor:

Failure of the crankshaft position sensor can cause the engine to stall or not start.

Fuel Line Leaks:

While less common, inspection of fuel lines and fittings for leaks is always prudent.

📚 Vehicle History

Brand Heritage

Harley Davidson Legacy:

Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer with a long history of producing V-twin engines and cruiser-style motorcycles.

Model Evolution

Softail Introduction:

The Softail platform was introduced in 1984, revolutionizing cruiser design with its hidden rear suspension.

Twin Cam Era:

The 2006 model year is firmly within the Twin Cam era, which began in 1999, representing a significant evolution in Harley-Davidson's engine technology.

Production

Manufacturing Location:

Primarily manufactured in Milwaukee, Wisconsin, and York, Pennsylvania, USA.

🏆 Awards & Recognition

Recognitions

Brand Reputation:

Harley-Davidson motorcycles are renowned for their distinctive styling, V-twin sound, and strong brand loyalty. Softail models are particularly appreciated for their classic cruiser aesthetic.

Ratings

Consumer Satisfaction:

Generally high, though specific model reliability can vary. The availability of comprehensive service manuals like this one enhances owner satisfaction through self-sufficiency.