Product Segment:
Flagship touring motorcycle
Target Audience:
Long-distance touring riders, cruiser enthusiasts
Key Competitors:
Indian Roadmaster, Honda Gold Wing, Yamaha Star Venture
Model Positioning:
Iconic American touring machine offering comfort, cargo capacity, and classic V-twin performance
Manual Value Proposition:
Empowers owners to perform a wide range of maintenance and repair tasks, saving time and money
Engine Overhaul:
Complete disassembly, inspection, repair, and reassembly of the Twin Cam 96 engine
Fuel System:
EFI diagnostics, throttle body service, fuel injectors, fuel pump, fuel tank
Ignition System:
Spark plugs, ignition coils, crank position sensor, diagnostics
Transmission And Drivetrain:
Primary drive, clutch, 6-speed Cruise Drive transmission (disassembly, repair, adjustments), final drive belt
Suspension And Steering:
Front forks (disassembly, seal replacement, fluid changes), rear shock absorbers, steering head bearings
Braking System:
Hydraulic brake system (front and rear calipers, master cylinders, brake lines, ABS diagnostics if equipped)
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, lighting, gauges, switches, wiring diagrams
Body And Frame:
Fairing, tour-pak, saddlebags, seat, fuel tank, fenders, frame components, mounting hardware
Comfort And Convenience:
Cruise control system, audio system, climate controls (if applicable)
Routine Maintenance:
Oil changes, filter replacements, spark plug checks/replacement, chain/belt tension adjustment, brake fluid checks
Troubleshooting Guides:
Diagnostic procedures for common and uncommon issues, fault code interpretation
Component Replacement:
Step-by-step instructions for replacing wear items and failed components
Rebuild Procedures:
Detailed instructions for rebuilding major components like engines and transmissions
Technical Specifications Data:
Torque specifications, clearances, fluid capacities, electrical values
Depth Of Coverage:
In-depth, suitable for professional technicians and experienced DIY mechanics
Diagnostic Capabilities:
Detailed diagnostic charts and procedures for identifying root causes of problems
Wiring Diagrams:
Comprehensive and detailed electrical wiring diagrams for all systems
Engine Family:
Harley-Davidson Twin Cam 96
Engine Configuration:
Air-cooled, 45-degree V-twin
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in x 4.38 in (95.25 mm x 111.25 mm)
Compression Ratio:
8.9:1 (typical for Twin Cam 96)
Horsepower Estimated:
Approximately 75-80 HP (at crankshaft, estimated)
Torque Estimated:
Approximately 95-100 lb-ft @ 3000 RPM (at crankshaft, estimated)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, 91 octane (R+M)/2 or higher recommended
Transmission Type:
6-speed Cruise Drive
Primary Drive:
Duplex chain, diaphragm spring clutch
Gear Ratios:
Varies by gear, specified in manual (e.g., 1st: 9.59, 2nd: 6.65, 3rd: 4.94, 4th: 3.82, 5th: 3.25, 6th: 2.79)
Transmission Fluid Type:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant, or equivalent SAE 50 gear oil
Safety Features Overview:
ABS (Anti-lock Braking System) available as an option, robust frame construction
Braking System Type:
Hydraulic disc brakes, front and rear, with optional ABS
Tire Specifications:
Front: 130/70R18, Rear: 180/65B16 (typical, check manual for exact spec)
Lighting:
Halogen headlight, LED taillight and brake light, auxiliary passing lamps
Audio System:
Integrated fairing audio system with AM/FM/CD, CB, and intercom capabilities
Cruise Control:
Electronic cruise control
ABS:
Available Anti-lock Braking System (ABS)
Gauge Cluster:
Analog speedometer and tachometer, digital odometer, fuel gauge, voltage meter, gear indicator
Initial Service:
Typically 1000 miles (1600 km) or 6 months, whichever comes first
Subsequent Services:
Intervals of 5000 miles (8000 km) or 12 months for most inspections and fluid changes
Engine Oil Change:
Every 5000 miles (8000 km) or annually
Transmission Fluid Change:
Every 10,000 miles (16,000 km) or 24 months
Engine Oil Specification:
Harley-Davidson SYN3 (synthetic) or equivalent SAE 20W-50 motorcycle oil
Primary Chaincase Fluid Specification:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or equivalent SAE 50 gear oil
Brake Fluid Specification:
DOT 4
Potential Wear Items:
Clutch plates, brake pads, wheel bearings, fork seals, drive belt
Common Concerns 2009 Models:
Possible issues related to early ABS systems, starter clutch wear, electrical connectors (as with many older bikes)
Manual Utility For Issues:
Provides diagnostic steps and repair procedures to address these common concerns
Manufacturer Origin:
United States
Brand Focus:
Cruiser and touring motorcycles, iconic American V-twin heritage
Electra Glide Lineage:
Long-standing model in Harley-Davidson's lineup, representing the pinnacle of touring comfort and capability
Production Era:
Continuous production for decades, with significant updates over time
Key Updates 2009:
Introduction of the Twin Cam 96 engine across the touring line, potential chassis refinements, and updated styling
