🏷️ Basic Information

Make:

Harley-Davidson

Model:

Touring Models

Year:

2012

Product Type:

Service Repair Manual

Harley Davidson Model Codes Covered:

FLHT, FLHTC, FLHTCU, FLHTCUL, FLHX, FLHXS, FLTRX, FLTRU, FLHTCUTG (Electra Glide Standard, Electra Glide Classic, Ultra Classic Electra Glide, Ultra Classic Low Electra Glide, Street Glide, Street Glide Special, Road Glide Custom, Road Glide Ultra, Tri Glide Ultra Classic)

👋 Introduction

Harley Davidson Touring Segment:

The 2012 Harley-Davidson Touring models represent the pinnacle of the brand's long-distance comfort and style, designed for riders who demand performance, features, and iconic American craftsmanship. These models are positioned as premium touring motorcycles.

Key Competitors 2012:

Key competitors in the 2012 touring segment included brands like Honda (Gold Wing), Indian Motorcycle, and potentially other large-displacement V-twin cruisers from manufacturers like Victory and some European brands, though Harley-Davidson's Touring line holds a distinct market share due to its legacy and platform.

Touring Model Highlights:

Comfortable ergonomics for rider and passenger, large fairings for wind protection, ample luggage capacity (hard saddlebags, Tour-Pak), powerful V-twin engines, advanced infotainment systems (on some models), electronic cruise control, optional ABS, and iconic Harley-Davidson styling.

📋 Manual Details

Overall Coverage:

Complete service and repair information for all 2012 Harley-Davidson Touring models.

Estimated Page Count:

Approximately 600-800 pages (typical for this type of manual).

Manual Classification:

Official Factory Service Manual / Workshop Manual

Publication Language:

English

Delivery Format:

Likely available as a physical printed manual or a digital PDF format. (Specific format depends on the seller).

📖 Manual Coverage

Major Systems:

Engine (Twin Cam 103), Fuel System, Ignition System, Electrical System (including lighting, charging, starting, and battery), Transmission, Drivetrain, Chassis, Suspension (front and rear), Braking System (ABS included), Steering, Fuel Tank and Lines, Bodywork and Fairings, Seat and Passenger Footboards, Luggage Systems (Tour-Pak, Saddlebags), Instrumentation and Controls, Audio Systems (Boom! Box), Security System (Smart Security System), Diagnostics (including Harley-Davidson Digital Technician).

Repair And Maintenance Procedures:

Scheduled maintenance (oil changes, filter replacements, brake fluid flushes, spark plug replacement), troubleshooting guides for common problems, step-by-step repair instructions for all major components, disassembly and reassembly procedures, electrical diagnostics and wiring diagrams, torque specifications for all fasteners, specifications for all fluids and lubricants, troubleshooting flowcharts, component removal and installation, adjustments (clutch, throttle cables), emissions control system service, performance tuning (within factory specifications).

Diagnostic And Repair Level:

Comprehensive, covering everything from basic rider maintenance to advanced engine and electrical system diagnostics and repairs. Suitable for both professional mechanics and experienced DIY enthusiasts.

📊 Manual Specifications

Digital File Characteristics:

If PDF: Searchable text, high-resolution diagrams, bookmark navigation, printable pages.

Physical Manual Quality:

If printed: High-quality paper, durable binding, clear and legible text and diagrams, water-resistant cover.

Physical Binding Method:

If printed: Spiral-bound or lay-flat binding to allow for easy use in a workshop environment.

Physical Paper Stock:

If printed: Heavyweight, possibly coated paper to withstand workshop conditions.

⚙️ Engine Specifications

Engine Type:

Twin Cam 103 (Pushrod-actuated, overhead valve, V-twin)

Displacement:

1690 cc (103 cubic inches)

Bore X Stroke:

3.875 in. x 4.375 in. (98.4 mm x 111.1 mm)

Compression Ratio:

9.6:1

Horsepower Estimate:

Approx. 70-75 HP (at crankshaft, model dependent)

Torque Estimate:

Approx. 100-105 ft-lbs (at 3,500 RPM, model dependent)

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI) with Electronic Throttle Control (ETC)

Fuel Type:

Unleaded gasoline, minimum 89 octane (91 octane or higher recommended)

Oil Type:

Harley-Davidson Genuine V-Twin Synthetic SAE 20W-50 Motor Oil or equivalent motorcycle-specific synthetic SAE 20W-50.

Oil Capacity:

4.0 US quarts (3.8 liters) with filter change.

🔧 Transmission

Gearbox Type:

6-Speed Cruise Drive Transmission

Drive System:

Primary drive: Duplex chain; Final drive: Belt drive

Transmission Fluid Type:

Harley-Davidson Genuine Formula SYN3 (SAE 75W-140) or Vance & Hines 75W-140 Synthetic Gear Oil or equivalent.

Transmission Fluid Capacity:

2.8 US quarts (2.6 liters)

📐 Dimensions

Overall Length:

Varies by model (e.g., FLHT approx. 93.7 in., FLTRU approx. 101.0 in.)

Wheelbase:

Varies by model (e.g., FLHT approx. 63.5 in., FLTRU approx. 64.0 in.)

Seat Height Laden:

Varies by model (e.g., FLHT approx. 28.0 in., FLHTCUL approx. 26.0 in.)

Dry Weight:

Varies by model (e.g., FLHT approx. 770 lbs, FLHTCU approx. 840 lbs)

Gross Vehicle Weight Rating:

Typically around 1360 lbs (617 kg), but check specific model.

Fuel Capacity:

6.0 US gallons (22.7 liters)

Luggage Capacity:

Includes hard saddlebags and Tour-Pak (on applicable models), with significant volume for travel.

🛡️ Safety Features

Crash Test Standards:

Motorcycles are not typically subjected to the same crash test ratings as automobiles (e.g., NHTSA star ratings). Safety is assessed through component integrity, rider aids, and handling characteristics.

Rider Assistance Systems:

Optional Anti-lock Braking System (ABS), Electronic Cruise Control, self-canceling turn signals.

Structural Safety:

Sturdy frame construction, integrated lighting, reliable braking components, rider protection offered by fairings and seating position.

Fusing And Circuit Protection:

Comprehensive fusing and relay system for electrical components, detailed in the manual's electrical section.

💡 Technology Features

Audio System:

Many 2012 Touring models feature the Harley-Davidson 'Boom! Box' infotainment system with AM/FM radio, CB/Intercom, and CD/MP3 player capabilities. Higher-end models may have more advanced features and speakers.

Display Technology:

Color LCD displays for infotainment and vehicle information on premium models.

Cruise Control:

Electronic Cruise Control is standard on most Touring models or an option.

ABS Braking:

Antilock Braking System (ABS) available as an option on most models, enhancing braking stability under various conditions.

Communication Features:

CB radio and intercom systems available on select models for rider-to-rider or rider-to-passenger communication.

Diagnostic Tool Compatibility:

The manual provides information for use with Harley-Davidson's proprietary diagnostic tools, such as the Digital Technician II, for reading and clearing fault codes, performing system tests, and calibrating components.

🔧 Maintenance

Initial Service Mileage:

First service typically at 1,000 miles (1,600 km).

Subsequent Service Intervals:

Subsequent services generally every 5,000 miles (8,000 km) or annually, whichever comes first. Specific items may have different intervals (e.g., brake fluid flush every 2 years).

Primary Chain Case Fluid:

Harley-Davidson Genuine Formula 2 (SAE 50) or Vance & Hines Primary Chain Lubricant or equivalent.

Primary Chain Case Fluid Capacity:

2.4 US quarts (2.3 liters)

Brake Fluid Type:

DOT 4, non-silicone based hydraulic brake fluid (e.g., Harley-Davidson Genuine Brake Fluid DOT 4).

Clutch Fluid Type:

DOT 4, non-silicone based hydraulic clutch fluid (for hydraulic clutch models).

Fork Oil Type:

Harley-Davidson Genuine Fork Oil Light, Medium, or Heavy depending on rider preference and model specification, or equivalent.

Fork Oil Capacity:

Varies by model (e.g., FLHT/FLHX approx. 11.4 US fl oz (337 ml) per leg).

Common 2012 Touring Wear Items:

Normal wear items include tires, brake pads, clutch plates, spark plugs, and fork seals. Some models may experience clutch lever adjustment needs or minor electrical gremlins if not maintained. The manual will provide diagnostic steps for these.

Transmission Maintenance:

Regular checking and topping off of transmission fluid is crucial. The 6-speed Cruise Drive transmission requires proper lubrication to ensure smooth operation and longevity.

Electrical System Maintenance:

Battery maintenance, checking connections, and ensuring proper charging system function are key to preventing electrical issues. The manual's wiring diagrams are invaluable for troubleshooting.

📚 Vehicle History

Harley Davidson Legacy:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, distinctive styling, and a rich history of building motorcycles for cruising, touring, and performance. The brand evokes freedom, individuality, and a unique lifestyle.

Touring Platform Development:

The Harley-Davidson Touring platform has evolved significantly over decades, starting with early models like the Electra Glide. Key milestones include the introduction of the Evolution engine, the Twin Cam engine family (introduced in 1999), the development of the Batwing fairing, and advancements in suspension, braking, and electronics to enhance comfort and performance for long-distance riding.

Manufacturing Locations:

Primarily manufactured in York, Pennsylvania, and Milwaukee, Wisconsin, USA.

🏆 Awards & Recognition

Brand Awards:

Harley-Davidson as a brand has consistently received accolades for its heritage, customization potential, and the unique riding experience it offers. Specific model awards are less common for motorcycles as they are for automobiles, but the Touring line is consistently recognized for its long-distance capabilities and comfort.

Customer Satisfaction Indices:

Harley-Davidson typically scores well in customer satisfaction surveys within the motorcycle industry, particularly for brand loyalty and owner experience.

Manufacturing Standards:

Manufacturing processes adhere to strict quality control standards to meet Harley-Davidson's performance and durability requirements.