Covered Models:
FLHR Road King, FLHRCI Road King Classic, FLHRI Road King (EFI), FLHRS Road King Custom, FLHRSI Road King (EFI), FLHT Electra Glide Standard, FLHTC Electra Glide Classic, FLHTI Electra Glide Standard (EFI), FLHTCI Electra Glide Classic (EFI), FLHTCSE Screamin Eagle Electra Glide, FLHTCUI Ultra Classic Electra Glide (EFI), FLTRI Road Glide (EFI)
Vin Decoder Engine Code:
Refer to specific model for detailed VIN engine codes, typically 'V' for Twin Cam 88
Vin Decoder Model Code:
FLHR, FLHRC, FLHR-I, FLHRS, FLHRS-I, FLHT, FLHTC, FLHT-I, FLHTC-I, FLHTCSE, FLHTCUI, FLTRI (Specific to Harley-Davidson model designation)
Target Audience:
Harley-Davidson Touring owners seeking to perform maintenance and repairs themselves, independent repair shops.
Value Proposition:
Provides factory-level repair and maintenance information, enabling cost savings and in-depth understanding of the motorcycle.
Alternatives:
Unofficial repair guides, online forums (less structured and verified).
Completeness:
Full covered content, ensuring all major systems and procedures are addressed.
Ease Of Use:
Easy to install and read with step-by-step instructions.
Engine:
Detailed information on Twin Cam 88 engine, including disassembly, assembly, inspection, and repair of internal components.
Fuel And Ignition:
Covers fuel injection systems (EFI), ignition timing, spark plugs, and related components.
Drivetrain:
Includes clutch operation, gearbox (transmission) disassembly, assembly, and maintenance. Covers primary drive and final drive.
Chassis:
Comprehensive coverage of suspension systems (front and rear), wheels, tires, and braking systems (hydraulic, disc brakes).
Electrical:
Detailed electrical diagrams, troubleshooting guides for lighting, ignition, charging system, starter, and accessories.
Bodywork:
Information on fairings, saddlebags, fuel tanks, fenders, and other body panels, including removal and installation procedures.
Maintenance:
Routine maintenance procedures, lubrication, fluid changes, filter replacements, and inspections.
Diagnostics Troubleshooting:
Extensive troubleshooting sections for common problems, diagnostic flowcharts, and symptom-based repair guidance.
Rebuild Repair:
Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly.
Diagnostic Tools:
Information pertinent to using Harley-Davidson specific diagnostic tools (e.g., Screamin' Eagle diagnostic tools, although specific tool part numbers might not be in this general manual).
Torque Specifications:
Precise torque values for critical fasteners throughout the motorcycle.
Clearances Tolerances:
Specifications for internal component clearances and acceptable wear tolerances.
Wiring Diagrams:
Complete and detailed electrical wiring diagrams for all circuits.
Engine Family:
Harley-Davidson Twin Cam 88
Engine Configuration:
V-Twin, Pushrod Actuated Overhead Valves
Displacement:
1450 cc (88 cubic inches)
Horsepower:
Approx. 60-70 HP (Varies slightly by model and tuning, specific dyno charts not included in this general manual description)
Torque:
Approx. 75-85 ft-lbs (Varies slightly by model and tuning, specific dyno charts not included in this general manual description)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) for EFI models, Carburetor for non-EFI models (covered by model)
Fuel Type:
Unleaded Gasoline, Octane Rating 91 or higher recommended
Transmission Type:
5-speed constant mesh, helical gears
Optional Transmission Features:
N/A for 2004 Touring models, all equipped with the 5-speed.
Clutch Type:
Wet, multi-plate
Transmission Fluid Type:
Harley-Davidson Formula+ Transmission/Primary Chaincase Lubricant (or equivalent) - Refer to manual for specific SAE viscosity grades.
Wheelbase:
Approx. 63.5-64.5 inches (Model dependent)
Dry Weight:
Approx. 700-800 lbs (Model dependent)
Gross Vehicle Weight Rating Gvwr:
Refer to specific model specifications, typically around 1200-1300 lbs
Crash Test Ratings:
N/A (Motorcycles are not subject to standardized crash testing in the same manner as automobiles).
Braking System:
Dual front disc brakes, Single rear disc brake. Hydraulic actuation. ABS was optional on some models.
Lighting System:
Halogen headlamp, dual taillights, turn signals, brake lights.
Audio System:
Many 2004 Touring models featured integrated audio systems with AM/FM radio and CD players, often with handlebar-mounted controls. Specific model variations apply.
ABS:
Anti-lock Braking System (ABS) was an optional feature on select 2004 Touring models.
Cruise Control:
Electronic cruise control was a standard or optional feature on most 2004 Touring models.
Initial Service:
Typically 1,000 miles (oil change, filter replacement, primary chain adjustment, inspection).
Routine Maintenance:
Every 5,000 miles or annually (whichever comes first) for oil changes, inspections, and lubrication. More detailed service at 10,000 and 20,000-mile intervals.
Engine Oil Type:
Harley-Davidson 20W-50 Motorcycle Oil (or equivalent SYNTHETIC V-TWIN SPECIFIC OIL). Refer to manual for precise Harley-Davidson part numbers and specifications.
Transmission Primary Fluid:
Harley-Davidson Formula+ Transmission/Primary Chaincase Lubricant (or equivalent)
Brake Fluid Type:
DOT 4 (for most 2004 models, check manual for confirmation)
Fork Oil Type:
Refer to manual for specific SAE viscosity grade and type, typically a light weight fork oil.
Common Wear Items:
Clutch plates, wheel bearings, fork seals, drive belt (on models so equipped), brake pads.
Potential Engine Issues:
While generally robust, the Twin Cam 88 can experience issues with cam chain tensioners (especially earlier models), and some vibration can be characteristic.
Brand History:
Harley-Davidson is an iconic American motorcycle manufacturer with a legacy dating back to 1903, renowned for its V-twin engines and cruiser motorcycles.
Touring Line Evolution:
The Touring line represents Harley-Davidson's commitment to long-distance comfort and performance, with models like the Electra Glide and Road King being staples.
Manufacturing Location:
York, Pennsylvania, USA (for most Harley-Davidson motorcycles).
Key Production Year:
2004
