Harley Davidson Touring 2009 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Year: 2009 Product Type: Service Repair Manual Vehicle Segment: Motorcycle 👋 Introduction Market Position Segment: Harley-Davidson's Touring line represents the pinnacle of...

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Type: Motorcycle

Vendor:

Sku: 57768

Tags: 2009 Harley Davidson Misc Motorcycle Motorcycles Touring

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Touring

Year:

Product Type:

Service Repair Manual

Vehicle Segment:

Motorcycle

👋 Introduction

Market Position

Segment:

Harley-Davidson's Touring line represents the pinnacle of long-distance cruising comfort and capability.

Competitive Analysis

Competitors 2009:

Primary competitors include Indian Motorcycles, Honda Gold Wing, and potentially luxury touring models from European manufacturers.

Key Features

Touring Focus:

Designed for comfort, luggage capacity, and long-haul riding with advanced features for rider and passenger.

Heritage Appeal:

Combines classic Harley-Davidson styling with modern performance and technology.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service and Repair for Harley-Davidson Touring Models

Specific Models Covered:

Includes but not limited to: Electra Glide, Road Glide, Road King, Street Glide, Ultra Classic

Page Count

Estimated Page Count:

1000+

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Full engine overhaul, including Twin Cam 96 and 103 variants, internal components, lubrication, cooling, and fuel delivery

Transmission:

6-speed Cruise Drive transmission service, clutch, internal components, lubrication, and troubleshooting

Electrical:

Complete wiring diagrams, lighting systems, ignition, charging systems, battery, starter, fuel injection system diagnostics

Suspension And Steering:

Front fork service (e.g., Showa USD forks), rear shock absorbers, steering head bearings, and related components

Brakes:

Front and rear brake system maintenance, disc replacement, caliper service, hydraulic system bleeding, ABS diagnostics

Bodywork And Frame:

Fairing removal and installation, body panel repairs, frame integrity checks, and related hardware

Fuel System:

Fuel tank, fuel pump, fuel injectors, throttle body servicing, and evaporative emission control system

Exhaust System:

Exhaust pipe, muffler, and catalytic converter maintenance and replacement

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment (if applicable), tire pressure checks, and general inspections

Troubleshooting:

Detailed diagnostic procedures for common and uncommon issues, fault code identification, and step-by-step solutions

Engine Repair:

Top-end rebuilds (cylinder heads, valves), bottom-end rebuilds (crankshaft, connecting rods), piston and ring replacement

Transmission Repair:

Gearbox disassembly and reassembly, clutch pack replacement, bearing replacement

Electrical Diagnostics:

Use of diagnostic tools (e.g., Harley-Davidson Digital Technician), sensor testing, module troubleshooting

Brake System Service:

Brake pad replacement, rotor inspection, brake fluid flush and bleeding procedures

Technical Depth

Depth:

Comprehensive; covers basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and chassis component repair.

Target Audience:

Professional technicians and experienced DIY mechanics

📊 Manual Specifications

File Format

File Format:

Searchability:

Searchable text for quick information retrieval

Printability:

Printable for workshop use

Print Quality

Image Resolution:

High-resolution images and diagrams

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Twin Cam

Engine Displacement 2009:

Predominantly 96 cubic inches (1584cc), with some models optionally available with 103 cubic inches (1690cc).

Engine Configuration:

Air-cooled, 45-degree V-twin

Bore X Stroke 96Ci:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Bore X Stroke 103Ci:

3.875 in. x 4.38 in. (98.4 mm x 111.25 mm)

Compression Ratio 96Ci:

Approximately 9.2:1

Compression Ratio 103Ci:

Approximately 9.6:1

Performance

Horsepower 96Ci:

Estimated 75-85 HP (varies with specific model and tuning)

Torque 96Ci:

Estimated 95-100 ft-lbs @ 3500 RPM (varies with specific model and tuning)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 91 octane recommended

Valvetrain

Valvetrain:

Overhead valves (OHV), 2 valves per cylinder, pushrod actuated

🔧 Transmission

Standard

Transmission Type:

6-speed Cruise Drive Manual

Optional

Optional Transmission:

N/A (Standard for Touring models)

Features

Clutch Type:

Clutched primary, dry, diaphragm spring

Final Drive:

Belt Drive

Transmission Fluid Spec:

Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant (or equivalent meeting H-D specifications)

📐 Dimensions

Exterior

Overall Length:

Varies by model (e.g., Electra Glide Standard approx. 93.0 in. / 2362 mm)

Wheelbase:

Varies by model (e.g., Electra Glide Standard approx. 63.5 in. / 1613 mm)

Weights

Dry Weight:

Varies by model (e.g., Electra Glide Standard approx. 770 lbs / 350 kg)

Gross Vehicle Weight Rating:

Varies by model (typically around 1200 lbs / 544 kg)

Cargo

Luggage Capacity:

Includes saddlebags and tour-pak for significant storage

🛡️ Safety Features

Ratings

Crash Test Ratings:

Motorcycles are not typically rated by organizations like NHTSA or IIHS in the same way as cars.

Active Features

Anti-lock Braking System (ABS) available as an option or standard on certain trim levels.

Cruise Control:

Electronic Cruise Control typically standard on higher-end Touring models.

Passive Features

Lighting:

Halogen headlamps, integrated turn signals, and ample rear lighting for visibility.

💡 Technology Features

Infotainment

Audio System:

Harley-Davidson Advanced Audio System with AM/FM radio, CD player, and CB/Intercom capabilities on select models.

Display:

Integrated display for audio, navigation (optional), and vehicle information.

Driver Assistance

Cruise Control:

Electronic cruise control is a key convenience feature for long-distance riding.

Connectivity

Diagnostic Ports:

Access to diagnostic data through specific Harley-Davidson diagnostic ports and software.

🔧 Maintenance

Service Intervals

First Service:

Typically at 1,000 miles (1,600 km) for initial break-in service, including oil and filter change, and inspection.

Regular Oil Change:

Every 5,000 miles (8,000 km) or annually, whichever comes first, for engine oil and filter.

Transmission Primary Service:

Check primary chain tension and fluid level at regular intervals; fluid changes recommended per manual (often every 10,000-15,000 miles).

Brake Fluid Flush:

Recommended every 2 years, or as per manual, to maintain brake performance.

Fluid Specifications

Engine Oil Type:

Harley-Davidson SYN3 (Full Synthetic) or other SAE 20W50 motorcycle-specific oils meeting Harley-Davidson specifications.

Engine Oil Capacity:

Approximately 4 quarts (3.8 liters) with filter change for 96ci and 103ci Twin Cam engines.

Transmission Primary Fluid Type:

Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant (or equivalent).

Transmission Primary Fluid Capacity:

Approximately 2.8 quarts (2.6 liters) for the primary and transmission.

Brake Fluid Type:

DOT 4 Hydraulic Brake Fluid (unless otherwise specified for specific components).

Known Issues

Common Wear Items:

Clutch plates, wheel bearings, steering head bearings, brake pads, tires, and exhaust gaskets can be subject to wear.

Potential Engine Concerns:

Some Twin Cam engines may experience oil pressure issues or cam chain tensioner wear, especially on earlier iterations before specific updates.

Electrical Diagnostics:

Troubleshooting the CAN bus communication system and various sensors can be complex.

📚 Vehicle History

Brand Heritage

Brand Foundation:

Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer with a rich history of innovation and performance.

Model Evolution

Touring Lineage:

The Touring line evolved from earlier large-displacement touring motorcycles, consistently focusing on comfort and long-distance capabilities.

Twin Cam Introduction:

The Twin Cam engine platform was introduced in 1999, becoming the core powerplant for Harley-Davidson's Big Twin models, including the Touring line.

Production

Manufacturing Location:

Primarily manufactured in the United States (e.g., York, Pennsylvania).

🏆 Awards & Recognition

Recognitions

Brand Recognition:

Harley-Davidson is consistently recognized for its iconic brand, heritage, and loyal customer base.

Ratings

Owner Satisfaction:

Generally high owner satisfaction for build quality, comfort, and the riding experience, though subjective.