Harley Davidson Touring 2012 Service Repair Workshop Manual

Regular price: $16.99
Sale price: $16.99
Regular price
Unit price: per

🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Year: 2012 Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Positioning: Essential resource for owners and technicians of 2012 Harley-Davidson...

29 people are viewing this right now

Type: Motorcycle

Vendor:

Sku: 564640

Tags: 2012 Harley Davidson Misc Motorcycle Motorcycles Touring

Product variants

Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Touring

Year:

Product Type:

Service Repair Workshop Manual

👋 Introduction

Market Position

Positioning:

Essential resource for owners and technicians of 2012 Harley-Davidson Touring motorcycles, enabling comprehensive maintenance and repair.

Competitive Analysis

Comparison:

Directly comparable to OEM service manuals, offering the same depth of information used by authorized dealerships.

Key Features

Feature 1:

Extensive coverage of the Twin Cam 103 engine.

Feature 2:

Detailed electrical diagrams and troubleshooting.

Feature 3:

Step-by-step repair procedures with illustrations.

Feature 4:

Torque specifications for all fasteners.

📋 Manual Details

Coverage Areas

Scope:

Comprehensive service and repair instructions for Harley-Davidson 2012 Touring models.

Page Count

Estimated Pages:

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine:

All aspects of the Twin Cam 103 engine, including disassembly, inspection, assembly, tuning, and diagnostics.

Fuel System:

Fuel injection (EFI) system, throttle bodies, fuel pumps, injectors, and fuel tank servicing.

Ignition System:

Ignition coils, spark plugs, sensors, and electronic control module (ECM) diagnostics.

Transmission:

Six-speed Cruise Drive transmission: clutch, gearbox, primary drive, and final drive maintenance and repair.

Brakes:

Hydraulic brake system: front and rear calipers, master cylinders, brake lines, ABS (if equipped), and bleeding procedures.

Suspension:

Front forks (including oil changes and seal replacement) and rear shock absorbers, including adjustment and overhaul.

Electrical System:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starting system, and accessories.

Chassis And Frame:

Frame inspection, steering head bearings, swingarm, and wheel bearing servicing.

Bodywork And Trim:

Fairings, saddlebags, tour-pak, seating, and mounting hardware.

Diagnostics And Troubleshooting:

Detailed troubleshooting guides for common issues, diagnostic trouble codes (DTCs), and use of diagnostic tools.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, spark plug service, belt inspection and tensioning, and brake fluid flushes.

Major Repairs:

Engine top-end and bottom-end rebuilds, transmission overhauls, and suspension component replacements.

Component Overhaul:

Detailed instructions for rebuilding or overhauling specific components like carburetors (if applicable to specific variants), fuel injectors, and brake calipers.

Electrical Diagnostics:

Testing of electrical circuits, component testing, and troubleshooting of wiring harness issues.

Troubleshooting Guides:

Step-by-step diagnostic procedures for identifying and resolving performance issues, starting problems, and electrical faults.

Technical Depth

Level:

Professional Mechanic Level (detailed specifications, torque values, diagnostic procedures).

Detail Orientation:

Includes precise torque specifications, assembly clearances, and detailed diagnostic flowcharts.

📊 Manual Specifications

File Format

Format:

PDF (Searchable Text, Printable Pages)

Print Quality

Quality:

High-resolution diagrams and text.

Binding Type

Binding:

N/A (Digital Product)

Paper Type

Paper:

N/A (Digital Product)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Harley-Davidson Twin Cam 103 V-Twin

Displacement:

1690 cc (103 cubic inches)

Bore X Stroke:

3.875 in. x 4.380 in. (98.4 mm x 111.3 mm)

Compression Ratio:

9.6:1 (typical for Twin Cam 103)

Performance

Horsepower:

Approx. 70-75 HP (varies by model and tuning)

Torque:

Approx. 90-96 lb-ft @ 3000-3500 RPM (varies by model)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Engine Internals

Valvetrain:

Overhead Valve (OHV), 2 valves per cylinder

Cooling System:

Air-Cooled

Lubrication

Oil Type Spec:

Harley-Davidson SYN3 (SAE 20W-50) or equivalent motorcycle oil meeting Harley-Davidson specifications.

Oil Capacity W Filter:

4.0 US quarts (3.8 L)

🔧 Transmission

Standard

Type:

6-Speed Cruise Drive Manual Transmission

Optional

Optional Transmission:

N/A for 2012 Touring models (standard 6-speed)

Features

Gear Ratios:

The manual will detail specific gear ratios for each of the 6 speeds.

Clutch Type:

Hydraulic Assist, Wet Multi-Plate Clutch

Fluid Specs

Transmission Fluid Type:

Harley-Davidson Formula + Transmission Oil or equivalent.

Fluid Capacity

Transmission Fluid Capacity:

Approx. 2.8 US quarts (2.6 L) for gearbox.

📐 Dimensions

Exterior

Wheelbase:

Varies by model (e.g., 63.5 inches for Road King, 63.4 inches for Street Glide).

Length:

Varies by model (e.g., 90.5 inches for Street Glide).

Weights

Dry Weight:

Varies by model (e.g., approx. 800 lbs for Street Glide).

Gross Vehicle Weight Rating Gvwr:

Varies by model, typically around 1260 lbs.

Cargo

Saddlebag Capacity:

Integrated hard saddlebags, capacity detailed in manual.

Tour Pak Capacity:

Optional Tour-Pak provides significant cargo volume, detailed in manual.

🛡️ Safety Features

Ratings

Crash Test Rating:

Motorcycles are not typically rated by consumer safety organizations like NHTSA in the same way cars are. Safety relies on rider skill and design features.

Active Features

Anti-lock Braking System (ABS) available on many 2012 Touring models, detailed in manual.

Cruise Control:

Electronic Cruise Control standard on many Touring models, servicing and operation covered.

Passive Features

Lighting:

Halogen headlights, LED tail/brake lights, turn signals. Electrical system diagnostics for lighting covered.

Frame Construction:

Steel, rigid frame and swingarm design contributing to stability.

💡 Technology Features

Infotainment

Audio System:

Integrated Boom! Box audio system (on select models), including radio, CD/MP3 player, and optional navigation. Manual covers system operation and basic troubleshooting.

Display:

Analog gauges with a multi-function LCD screen. Manual details display functions and settings.

Driver Assistance

Cruise Control:

Electronic cruise control, a key convenience feature for touring. Manual provides operating instructions and diagnostic checks.

Connectivity

Ipod Iphone Integration:

USB/IPOD interface for audio playback on compatible infotainment systems. Manual covers connection and control.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 12 months, whichever comes first (check manual for specific recommendations).

Primary Chain Tensioner Inspection:

Recommended inspection around 10,000-20,000 miles (manual will specify).

Spark Plug Replacement:

Typically every 10,000-15,000 miles, check manual for specific plug types and intervals.

Fluid Specifications

Brake Fluid Type:

DOT 4, Harley-Davidson Heavy Duty Brake Fluid or equivalent.

Primary Chain Case Oil Type:

Harley-Davidson Formula + Transmission Oil or SAE 50 motorcycle oil.

Fork Oil Type:

Harley-Davidson Suspension Oil (e.g., 10W or 15W depending on model/preference) or equivalent.

Known Issues

Primary Chain Tensioner:

Hydraulic tensioner wear can lead to chain slap and noise; inspection and replacement are common maintenance items detailed in the manual.

Cam Chain Tensioners:

On earlier Twin Cam engines, these were known to wear; 2012 models typically feature improved designs but the manual provides guidance for inspection.

Crank Position Sensor:

Failure can lead to starting issues or stalling; diagnosis procedures are in the manual.

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and touring capabilities.

Model Evolution

Evolution Touring:

The Touring platform has evolved significantly over decades, with the 2012 models representing a refined era of the Twin Cam engine and chassis.

Production

Manufacturing Location:

Primarily USA (York, Pennsylvania; Milwaukee, Wisconsin).

🏆 Awards & Recognition

Recognitions

Brand Award:

Harley-Davidson motorcycles frequently receive recognition for their design, comfort, and iconic status in motorcycle culture.

Ratings

Customer Satisfaction:

Consistently high customer satisfaction ratings for touring models due to their capability and rider experience.

Certifications

Certification:

Meets all relevant US EPA and California Air Resources Board (CARB) emissions standards for the model year.