Harley Davidson Touring 2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Year: 2007 Codes Vin Prefix: 1HD 👋 Introduction Market Position Target User: Harley-Davidson owners seeking to perform their own maintenance, repairs, and...

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Type: Motorcycle

Vendor:

Sku: 564653

Tags: 2007 Harley Davidson Misc Motorcycle Motorcycles Touring

Product variants

Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Touring

Year:

Codes

Vin Prefix:

👋 Introduction

Market Position

Target User:

Harley-Davidson owners seeking to perform their own maintenance, repairs, and diagnostics on 2007 Touring models.

Value Proposition:

Cost-effective alternative to dealership service, empowering owners with factory-level technical information.

Competitive Analysis

Alternatives:

Dealership service manuals (often more expensive and less accessible), unofficial online forums (varying quality of information).

Key Features

Comprehensiveness:

Covers all major mechanical, electrical, and chassis systems with detailed procedures and specifications.

Diagrams And Illustrations:

Includes exploded views, wiring schematics, and step-by-step diagrams to aid in understanding complex procedures.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital (likely PDF, based on common digital manual offerings)

Page Count

Estimated Page Count:

Extensive (typically 500-1000+ pages for full workshop manuals)

Format

File Format:

Likely PDF (Portable Document Format) for digital distribution, offering searchability and printability.

Print Quality:

High resolution scans or original digital files, ensuring clarity of diagrams and text.

Binding Type:

Not applicable for digital format. If printed, typically spiral-bound or saddle-stitched for durability and lay-flat capability.

Paper Type:

Not applicable for digital format. If printed, typically heavy-duty paper stock suitable for workshop environments.

📖 Manual Coverage

Systems Covered

Engine Overhaul:

Complete engine disassembly, inspection, repair, and reassembly procedures for all 2007 Touring engine variants.

Fuel System Service:

Fuel tank, fuel pump, fuel injectors, throttle body, fuel pressure regulator, and emissions control system servicing.

Transmission Repair:

5-speed Cruise Drive transmission servicing, clutch operation, gear inspection, and rebuild procedures.

Drivetrain Maintenance:

Primary drive, final drive belt inspection, tension adjustment, and replacement.

Suspension Service:

Front fork (e.g., 49mm Showa) and rear shock absorber maintenance, fluid changes, and component replacement.

Braking System Repair:

Front and rear brake caliper service, master cylinder overhaul, brake fluid flushing, and ABS system troubleshooting.

Electrical Diagnostics:

Wiring diagrams, component testing, ignition system, charging system (stator, regulator/rectifier), lighting, and accessory wiring.

Bodywork And Trim:

Fairing removal and installation, seat maintenance, luggage system (Tour-Pak) servicing, and cosmetic component repair.

Wheels And Tires:

Wheel bearing maintenance, tire pressure specifications, and wheel removal/installation procedures.

Exhaust System Service:

Exhaust pipe and muffler inspection, gasket replacement, and mounting hardware checks.

Heating And Cooling:

Engine cooling system (if applicable to specific models), and rider comfort features.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, and chassis lubrication.

Troubleshooting Guides:

Diagnostic procedures for common performance issues, electrical faults, and operational problems.

Rebuilding Instructions:

Detailed step-by-step guides for engine, transmission, and brake caliper rebuilding.

Diagnostic Charts:

Fault code interpretation and corresponding troubleshooting steps.

Component Replacement:

Instructions for replacing various wear items and major components.

Adjustments:

Clutch adjustment, throttle cable adjustment, and suspension preload adjustments.

Wiring Diagram Interpretation:

Detailed schematics for easy understanding of electrical circuits.

Technical Depth

Diagnostic Capability:

Advanced diagnostic procedures, including voltage, resistance, and continuity testing of electrical components.

Engine Rebuild Level:

Complete engine rebuilds, including specifications for critical engine components.

Transmission Rebuild Level:

Full rebuild capabilities for the 5-speed transmission, including internal component replacement.

Electrical Complexity:

Detailed electrical troubleshooting for EFI systems, CAN bus communication (if applicable), lighting, and accessories.

⚙️ Engine Specifications

Primary Engine

Engine Family:

V-Twin (commonly Twin Cam 96 or 103 for 2007 Touring models)

Displacement:

96 cubic inches (1573cc) or 103 cubic inches (1689cc) depending on model variant.

Bore X Stroke:

Varies by engine size, e.g., 3.75 in x 4.38 in for Twin Cam 96.

Compression Ratio:

Typically 9.2:1 or higher for Twin Cam engines.

Performance

Horsepower Est:

Approx. 75-80 HP (actual figures may vary based on specific engine and tuning).

Torque Est:

Approx. 95-100 lb-ft (actual figures may vary based on specific engine and tuning).

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, 91 octane (R+M)/2 recommended.

Fuel Tank Capacity:

Typically 5.0 gallons (18.9 liters)

🔧 Transmission

Standard

Transmission Type:

5-speed Cruise Drive

Optional

Transmission Options:

None for standard 2007 Touring models; transmission variants are typically engine-dependent.

Features

Clutch Type:

Wet, multi-plate, diaphragm spring

Final Drive:

Belt drive

📐 Dimensions

Exterior

Overall Length:

Varies by model (e.g., Road King, Electra Glide), typically 90-100 inches.

Wheelbase:

Varies by model, typically around 63.5-64.5 inches.

Weights

Dry Weight Est:

Typically 750-850 lbs (340-385 kg) depending on model and features.

Gvwr Est:

Typically around 1200-1300 lbs (544-590 kg).

🛡️ Safety Features

Ratings

Crash Test Ratings:

Motorcycles are not typically subjected to the same standardized crash test ratings as automobiles. Safety is primarily addressed through design and rider skill.

Active Features

Optional Anti-lock Braking System (ABS) available on some 2007 Touring models.

Passive Features

Lighting:

Halogen headlamps, auxiliary passing lamps (on some models), LED tail lights/brake lights.

Chassis Stability:

Low center of gravity, well-engineered suspension for stability at speed and during cornering.

💡 Technology Features

Infotainment

Audio System:

Am/FM/WB CB and Intercom radio with CD player (on select models), 4-speaker system on Ultra Classic.

Cruise Control:

Standard on most 2007 Touring models for enhanced long-distance comfort.

Driver Assistance

Optional Anti-lock Braking System (ABS) provides enhanced braking control.

Connectivity

Cb Intercom:

Integrated CB radio and intercom system for rider-to-passenger and external communication.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 2,500-5,000 miles or annually, whichever comes first (refer to manual for exact specification).

Primary Chain Tensioner Inspection:

Inspect at 1,000 miles and then every 10,000 miles.

Spark Plug Replacement:

Typically every 10,000-15,000 miles.

Brake Fluid Flush:

Every 2 years or as needed, check manual for specific interval.

Fluid Specifications

Engine Oil Type:

Harley-Davidson SYN3 (synthetic) or equivalent API SG, SH, SJ, or SL rated oil with JASO certified T903 service grade MB.

Engine Oil Viscosity:

20W-50 is commonly recommended for air-cooled V-twins.

Primary Chain Case Oil:

Harley-Davidson Primary Fluid or HD Formula+, or equivalent SAE 85W-140.

Transmission Oil:

Harley-Davidson Transmission Fluid or HD Formula+, or equivalent SAE 85W-140.

Brake Fluid Type:

DOT 4 recommended.

Known Issues

Primary Chain Tensioner:

Early hydraulic tensioners could wear prematurely, leading to noise and potential damage. Manual will cover inspection and replacement procedures.

Cam Chain Tensioners:

Similar to primary tensioners, cam chain tensioners on early Twin Cam engines could also exhibit wear. Manual will detail inspection and upgrade options.

Regulator Rectifier:

Some earlier Twin Cam charging systems experienced issues with regulator/rectifier units. Manual will cover testing and replacement.

📚 Vehicle History

Brand Heritage

Founding:

Founded in 1903 in Milwaukee, Wisconsin, Harley-Davidson is one of America's oldest motorcycle manufacturers.

Legacy:

Renowned for its distinctive V-twin engines, custom styling, and strong brand loyalty.

Model Evolution

Touring Platform:

The Touring platform has evolved significantly over decades, with 2007 models featuring the then-modern Twin Cam engine architecture and chassis refinements.

Twin Cam Era:

2007 marked a significant year for the Twin Cam engine, which had been introduced in 1999. Electronic Fuel Injection was standard across the range.

Production

Manufacturing Location:

Primarily manufactured in the United States.

🏆 Awards & Recognition

Recognitions

Brand Recognition:

Harley-Davidson consistently ranks high in brand loyalty and owner satisfaction within the motorcycle industry.