Harley Davidson XL1200L Sportster Motorcycle Complete Workshop Service Repair Manual 2008

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🏷️ Basic Information Identification Make: Harley-Davidson Model: XL1200L Sportster Year: 2008 Codes Engine Code: Evolution Chassis Code: XL 👋 Introduction Market Position Vehicle Segment: Cruiser Motorcycle Target Audience: Motorcycle enthusiasts,...

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Type: Motorcycle

Vendor:

Sku: 533253

Tags: 2008 Harley Davidson Misc Motorcycle Motorcycles XL1200L Sportster

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

XL1200L Sportster

Year:

Codes

Engine Code:

Evolution

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Cruiser Motorcycle

Target Audience:

Motorcycle enthusiasts, DIY mechanics, independent repair shops

Competitive Analysis

Comparable Models:

Indian Scout, Triumph Bonneville, Yamaha Bolt

Key Features

Vehicle Attributes:

Classic styling, V-twin engine, accessible ride height, customizability

Manual Value

Benefit To Owner:

Empowers owners to perform maintenance and repairs, saving on labor costs and understanding their vehicle better

📋 Manual Details

Coverage Areas

Manual Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Downloadable (likely PDF)

Page Count

Estimated Page Count:

Likely 300-600 pages (typical for comprehensive workshop manuals)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Clutch, Final Drive

Chassis:

Frame, Suspension (Front & Rear), Steering, Wheels, Tires, Brakes

Electrical:

Ignition System, Starting System, Charging System, Lighting, Gauges, Wiring Diagrams, ECU/ECM

Bodywork:

Fuel Tank, Fenders, Seats, Controls, Exhaust System

Procedures Included

Maintenance:

Scheduled maintenance, Fluid checks and changes, Filter replacements, Lubrication

Troubleshooting:

Diagnostic procedures, Symptom analysis, Common faults

Repair:

Component disassembly, Reassembly, Overhaul procedures for all major systems

Installation:

Accessory installation, Component replacement

Technical Depth

Depth Level:

Comprehensive (covering routine maintenance to complete engine and transmission rebuilds)

Diagnostic Capability:

Advanced diagnostics, including electrical system troubleshooting and fault code interpretation (if applicable)

📊 Manual Specifications

File Format

File Type:

Likely PDF (Portable Document Format)

Searchability:

Likely text-searchable (for efficient information retrieval)

Printability:

Likely printable (allowing for physical copies)

Print Quality

Image Resolution:

High-resolution diagrams and illustrations for clarity

Binding Type

Binding Method:

N/A (for downloadable format) - if printed, typically comb or spiral-bound for lay-flat use

Paper Type

Paper Quality:

N/A (for downloadable format) - if printed, typically heavy-duty paper to withstand workshop conditions

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Evolution V-twin

Displacement:

1200cc (73.4 cubic inches)

Bore X Stroke:

3.50 in. x 3.81 in. (88.9 mm x 96.8 mm)

Compression Ratio:

9.0:1

Performance

Horsepower Est:

Approx. 65-70 HP (actual figures may vary)

Torque Est:

Approx. 70-75 ft-lbs @ 3200 RPM (actual figures may vary)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded Gasoline

Lubrication

Oil Type Spec:

Harley-Davidson SYN3 or equivalent SAE 20W50 motorcycle oil

Oil Capacity W Filter:

3.0 US qt (2.8 L)

Ignition

Ignition Type:

Electronic Ignition

🔧 Transmission

Standard

Transmission Type:

5-speed Constant Mesh

Clutch Type:

Wet, multi-plate, diaphragm spring

Optional

Optional Transmission:

N/A for this model year and trim

Features

Gear Ratios:

Manual specifies individual gear ratios for optimal performance tuning

Fluid Specifications

Transmission Fluid Type:

Harley-Davidson Formula + or equivalent SAE 80W-90 transmission lubricant

Fluid Capacities

Transmission Fluid Capacity:

Refer to manual for exact capacity (typically around 24 oz / 0.7 L)

📐 Dimensions

Exterior

Overall Length:

Approx. 87.7 in. (2228 mm)

Wheelbase:

Approx. 60.0 in. (1524 mm)

Ground Clearance:

Approx. 4.75 in. (120 mm)

Weights

Dry Weight:

Approx. 570 lbs (259 kg)

Gvwr:

Refer to manual

Fuel Capacity:

4.5 US gal (17 L)

🛡️ Safety Features

Ratings

Safety Certifications:

DOT approved (for lighting and reflectors as per regulations)

Active Features

Braking System:

Hydraulic disc brakes (front and rear)

Optional ABS (Anti-lock Braking System) available on some 2008 models

Passive Features

Lighting:

Halogen headlight, LED tail light, standard turn signals

Warnings:

Chassis and engine warning lights (check engine, oil pressure, etc.)

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer, digital tachometer, fuel gauge, gear indicator (on some models), indicator lamps

Driver Assistance

ABS Availability:

Optional ABS system for enhanced braking control.

Connectivity

Connectivity Features:

N/A for this model year (focus on mechanical and core electronic systems)

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 12 months, whichever comes first

Subsequent Services:

Every 5,000 miles (8,000 km) or 12 months, whichever comes first (for most items)

Fluid Specifications

Primary Chain Case Fluid:

Harley-Davidson Formula + or equivalent SAE 80W-90 transmission lubricant

Brake Fluid:

DOT 4 hydraulic brake fluid (unless specified otherwise for ABS models)

Fork Oil:

Refer to manual for specific weight and quantity (e.g., Harley-Davidson 10W fork oil)

Known Issues

Common Wear Items:

Clutch friction plates, drive belt, spark plugs, tires, brake pads

Potential Electrical:

Battery terminal corrosion, starter solenoid issues (less common on this specific year but possible)

Maintenance Tasks

Tire Pressure:

Front: 36 PSI, Rear: 40 PSI (cold) - Refer to manual for exact specifications

Drive Belt Tension:

Specific tension values and adjustment procedures are detailed in the manual.

Spark Plug Gap:

Refer to manual (typically around 0.038 - 0.043 inches)

📚 Vehicle History

Brand Heritage

Brand Origin:

Founded in 1903 in Milwaukee, Wisconsin, USA

Brand Identity:

Iconic American motorcycle manufacturer known for V-twin engines and custom culture

Model Evolution

Sportster Lineage:

The Sportster line has been in continuous production since 1957, making it one of the longest-running motorcycle platforms in history.

Xl1200L Introduction:

The XL1200L (Low) was introduced to offer a more accessible ride height for a wider range of riders within the Sportster family.

Production

Manufacturing Location:

United States (various Harley-Davidson plants)

🏆 Awards & Recognition

Recognitions

Motorcycle Awards:

While specific awards for the 2008 XL1200L might be difficult to pinpoint, the Sportster line consistently receives accolades for its style, performance, and customization potential from motorcycle publications and enthusiasts.

Ratings

Customer Satisfaction:

Harley-Davidson generally scores high in customer satisfaction, with the Sportster line being a significant contributor.

Certifications

Emissions Compliance:

Complies with relevant EPA and California Air Resources Board (CARB) emissions standards for its model year.