Segment:
Cruiser Motorcycle
Target Audience:
Harley-Davidson owners, independent repair shops, DIY enthusiasts
Competitors:
Other American V-twin motorcycles, Japanese cruisers
Manual Features:
Comprehensive coverage, detailed illustrations, troubleshooting guidance, service data
Vehicle Features:
Classic Sportster styling, V-twin engine character, focus on rider engagement
Engine:
Engine disassembly, assembly, inspection, repair, tuning, specifications
Fuel System:
Carburetor (Keihin CV 40), fuel tank, fuel lines, fuel pump (if applicable), emissions control
Transmission:
Gearbox inspection, repair, adjustments, fluid changes, clutch service
Electrical System:
Ignition system, lighting, starting system, charging system, wiring diagrams, troubleshooting
Chassis:
Frame, suspension (front forks, rear shocks), steering, wheels, tires
Brakes:
Front and rear brake systems, hydraulic lines, master cylinders, calipers, pads, rotors
Bodywork:
Fenders, fuel tank, seat, handlebars, controls, exhaust system
Maintenance:
Periodic maintenance, lubrication, filter changes, fluid level checks
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault finding guides
Repair:
Step-by-step repair procedures for all major components and systems
Installation:
Removal and installation of parts and assemblies
Adjustments:
Carburetor tuning, chain adjustment, brake adjustments, clutch adjustments
Depth:
Comprehensive; covers basic maintenance to complete engine and transmission rebuilds
Diagrams Illustrations:
Detailed exploded diagrams, pictorial diagrams, photos, and schematics
Special Tools:
Identification and usage of specific Harley-Davidson service tools
Specifications:
Torque values, wear limits, fluid capacities, service data
Engine Type:
Air-cooled, Evolution V-twin
Displacement:
1200cc (73.7 cubic inches)
Bore X Stroke:
3.496 in. x 3.811 in. (88.8 mm x 96.8 mm)
Valve Train:
Pushrod-actuated, overhead valves with two valves per cylinder
Horsepower:
Approximately 65-70 HP (estimated, actual varies)
Torque:
Approximately 70-75 ft-lbs (estimated, actual varies)
Carburetor:
Keihin CV 40mm Constant Velocity
Fuel Type:
Unleaded gasoline, 91 octane (95 RON) or higher recommended
Engine Oil Type:
Harley-Davidson SYN3 or equivalent SAE 20W-50 Synthetic Motorcycle Oil
Engine Oil Capacity:
Approximately 3 quarts (2.8 liters) with filter change
Length:
Approximately 88.7 in. (2253 mm)
Width:
Approximately 35.5 in. (901 mm)
Height:
Approximately 50.0 in. (1270 mm)
Wheelbase:
Approximately 60.0 in. (1524 mm)
Dry Weight:
Approximately 545 lbs (247 kg)
Gross Vehicle Weight Rating:
Approximately 930 lbs (422 kg)
Fuel Capacity:
4.5 US gallons (17 liters)
Infotainment System:
Basic analog instrumentation (speedometer, tachometer, odometer, gear indicator)
Driver Assistance Features:
N/A (Traditional motorcycle design)
Initial Service:
First service typically at 1,000 miles (1,600 km) or 6 months
Regular Maintenance:
1,000 mile (1,600 km) intervals or as specified in the manual for oil changes, filter replacements, and inspections.
Major Service:
Refer to manual for specific mileage intervals for valve adjustments, belt inspections, etc.
Primary Chain Case Oil:
Harley-Davidson Primary Chaincase Lubricant or equivalent SAE 85W-140
Primary Chain Case Oil Capacity:
Approximately 1 quart (0.95 liters)
Common Issues:
Carburetor tuning, clutch adjustment, battery maintenance, exhaust leaks (common on many older models)
Heritage:
Harley-Davidson has a long-standing heritage in American motorcycle manufacturing, known for its V-twin engines and iconic styling.
Sportster Lineage:
The Sportster model line dates back to 1957, evolving through various engine displacements and styling cues. The XL1200R is part of the modern Evolution engine era.
Production Era:
The XL1200R was produced for several years, with the 2004 model being a significant iteration.
