Harley Davidson XLH 883 1200 1998 Service Repair Manual

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Type: Motorcycle

Vendor:

Sku: 59876

Tags: 1998 Harley Davidson Motorcycle Motorcycles Sportster XLH 1200 XLH 883

Product variants

Description

This manual provides comprehensive factory-level service, repair, and maintenance information for the 1998 XLH 883 and XLH 1200 models, featuring the Evolution (Evo) V-Twin, Air-Cooled engine. Renowned for their iconic V-twin engines and a rich heritage dating back to 1957, these Sportster models embody legendary American craftsmanship. With displacements of 883cc and 1200cc respectively, these motorcycles are designed for performance and reliability, offering an authentic riding experience. This factory service repair manual in English is an essential resource for owners and technicians. It covers all aspects of the vehicle, including the powertrain, chassis, suspension, fuel system, and electrical systems, with detailed step-by-step instructions, diagnostic troubleshooting, and essential technical specifications. The manual is designed to empower users to perform routine maintenance, complex repairs, and advanced diagnostics, ensuring the longevity and optimal performance of their Sportster.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

XLH 883 / XLH 1200

Year:

Codes

Engine Codes:

Evo Sportster Engine

👋 Introduction

Market Position

Positioning:

Essential resource for Harley-Davidson XLH 883 and 1200 owners and technicians seeking official, factory-level repair and maintenance information.

Competitive Analysis

Advantage:

Authentic factory manual, providing a depth of information superior to third-party manuals. Empowers owners to perform complex tasks and communicate effectively with mechanics.

Key Features

Features:

Complete coverage of all styles, detailed step-by-step instructions, diagnostic troubleshooting, secret techniques used by top mechanics, wiring diagrams, ability to print specific sections.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Repair, Maintenance, Troubleshooting, Diagnostics

Page Count

Estimated Page Count:

Hundreds of pages (exact count not specified, but implied to be comprehensive)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Clutch, Lubrication System, Engine Removal/Installation, Transmission, Drive, Final Drive

Chassis And Suspension:

Chassis, Wheels/Tires, Brakes, Suspension, Steering, Frame

Fuel And Cooling:

Fuel System, Cooling System (if applicable to specific models of the year, though typically air-cooled)

Electrical:

Electrical System, Wiring Diagrams

Procedures Included

Diagnostics:

Engine fault symptom diagnosis, electrical system troubleshooting, advanced troubleshooting guide

Maintenance:

Routine maintenance, preventative maintenance, common tips

Repair And Rebuild:

Step-by-step repair procedures, component testing, rebuilding procedures, tuning

Documentation Reference:

Wiring diagrams, illustrations, drawings, photos, diagrams, specifications

Technical Depth

Depth:

Comprehensive factory-level detail, covering all aspects from basic maintenance to complete rebuilds and advanced diagnostics.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Printable without restriction (individual pages or entire manual)

Binding Type

Binding:

N/A (Digital Download - Print Yourself)

Paper Type

Paper Type:

N/A (Digital Download - User Selects)

Software Requirements

Reader:

Adobe PDF Reader

Compatibility

Operating Systems:

Windows and Mac

⚙️ Engine Specifications

Primary Engine

Type:

Evolution (Evo) V-Twin, Air-Cooled

Displacement 883:

883cc (53.7 cubic inches)

Displacement 1200:

1200cc (73.3 cubic inches)

Performance

Horsepower 883:

Approximately 45-50 HP (estimated, varies with tuning)

Torque 883:

Approximately 48-52 ft-lbs (estimated, varies with tuning)

Horsepower 1200:

Approximately 55-60 HP (estimated, varies with tuning)

Torque 1200:

Approximately 60-65 ft-lbs (estimated, varies with tuning)

Fuel System

Carburetion:

Keihin CV Carburetor (typically 34mm or 36mm)

Fuel Type:

Unleaded Gasoline (minimum 87 octane recommended)

🔧 Transmission

Standard

Type:

5-Speed Constant Mesh Manual

Optional

Optional Gearboxes:

N/A for factory stock

Features

Clutch Type:

Wet, Multi-plate

Transmission Fluid Type:

Harley-Davidson Formula+ (or equivalent SAE 50 motorcycle oil)

Transmission Fluid Capacity:

Approximately 2.4 US quarts (2.3 L)

📐 Dimensions

Exterior

Wheelbase:

Approximately 56.5 inches (1435 mm)

Weights

Dry Weight 883:

Approximately 484 lbs (220 kg)

Dry Weight 1200:

Approximately 484 lbs (220 kg)

Wet Weight 883:

Approximately 505 lbs (229 kg)

Wet Weight 1200:

Approximately 505 lbs (229 kg)

🛡️ Safety Features

Ratings

Crash Safety Ratings:

N/A (Motorcycle safety is assessed differently than automobiles)

Active Features

Braking System:

Hydraulic Disc Brakes (Front and Rear)

Passive Features

Lighting:

Headlight, Taillight, Turn Signals, Brake Light

💡 Technology Features

Infotainment

Features:

N/A (This era of Sportster focused on mechanical simplicity and performance rather than advanced electronics.)

Driver Assistance

Features:

Connectivity

Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 2,500 - 5,000 miles or annually (consult manual for precise intervals).

Primary Chain Adjustment Interval:

Every 5,000 miles or as needed.

Spark Plug Replacement Interval:

Every 10,000 - 15,000 miles.

Fluid Specifications

Engine Oil Type:

Harley-Davidson Genuine Motor Oil (or equivalent SAE 20W-50 motorcycle oil)

Engine Oil Capacity:

Approximately 3 US quarts (2.8 L)

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch plates, fork seals, battery, tires, brake pads, exhaust gaskets.

Potential Electrical Issues:

Stator, regulator/rectifier, battery charging system, wiring harness integrity.

Carburetor Tuning:

CV carburetor can require periodic adjustment or cleaning for optimal performance.

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson is a legendary American motorcycle manufacturer with a rich history dating back to 1903, known for its iconic V-twin engines and cruiser motorcycles.

Model Evolution

Sportster Lineage:

The Sportster line, which includes the XLH models, is one of Harley-Davidson's longest-running and most iconic product families, introduced in 1957.

Production

Manufacturing Location:

United States (Milwaukee, Wisconsin is the traditional home)

🏆 Awards & Recognition

Recognitions

Industry Awards:

N/A (Specific awards for this manual or model year not detailed in product info, but the Sportster line is critically acclaimed for its heritage and performance.)