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HARLEY DAVIDSON XR1200 XR1200X 2008-2012 BIKE Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: XR1200 Model Variant: XR1200X Years Covered: 2008, 2009, 2010, 2011, 2012 Codes Engine Code: DS9C 👋 Introduction Market Position Segment: Performance Sportster /...
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Type: Motorcycle
Vendor:
Harley Davidson
Sku: 449502
Tags: 2008 2009 2010 2011 2012 Harley Davidson Motorcycle Motorcycles Sportster XR1200 XR1200X
HARLEY DAVIDSON XR1200 XR1200X 2008-2012 BIKE Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
XR1200
Model Variant:
XR1200X
Years Covered:
2008, 2009, 2010, 2011, 2012
Codes
Engine Code:
DS9C
👋 Introduction
Market Position
Segment:
Performance Sportster / Flat Tracker inspired
Target Audience:
Enthusiast owners seeking detailed maintenance and repair guidance
Competitive Analysis
Competitors:
Other sport-oriented motorcycles of the era, e.g., Ducati Monster, Triumph Speed Triple
Key Features
Unique Selling Point:
American muscle with European sportbike handling characteristics
Design Inspiration:
XR750 racing heritage
📋 Manual Details
Coverage Areas
Manual Title:
Harley-Davidson XR1200 XR1200X 2008-2012 BIKE Repair Manual
Primary Coverage:
Comprehensive repair and maintenance for Harley-Davidson XR1200 and XR1200X models
Component Coverage:
Engine, transmission, chassis, electrical systems, bodywork, suspension, brakes, fuel system, intake, exhaust, emissions, troubleshooting
Page Count
Estimated Page Count:
N/A (Information not provided, typical for digital manuals)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Yes (1202cc V-Twin, OHV, Air-Cooled)
Cooling System:
Yes (Air-Cooled)
Fuel System:
Yes (Fuel Injection, Idle Air Control)
Intake Exhaust:
Yes
Emission System:
Yes (Oxygen Sensor)
Drive System:
Yes (Primary Chain, Clutch)
Transmission:
Yes
Electrical System:
Yes (Instruments, Wiring, Starter System, Sensors)
Brakes:
Yes (Brake Pads & Discs)
Wheel Tire:
Yes
Steering:
Yes
Bodywork:
Yes (Fender)
Procedures Included
Maintenance Procedures:
Yes (Scheduled maintenance, fluid changes, inspections)
Repair Procedures:
Yes (Engine rebuild, transmission overhaul, brake servicing, electrical diagnostics)
Troubleshooting:
Yes
Diagnostic Procedures:
Yes (Sensor diagnosis, fuel system issues)
Component Replacement:
Yes (Spark plugs, fuel injectors, sensors, brake pads, clutch components)
Torque Specifications:
Yes
Tool Requirements:
Yes
Wiring Repair:
Yes (Connector repair)
Technical Depth
Depth:
Comprehensive (from basic maintenance to advanced engine and electrical diagnostics)
Detail Level:
Detailed step-by-step instructions with diagrams and specifications
📊 Manual Specifications
File Format
File Type:
PDF (Assumed for digital format)
Searchability:
Likely searchable text (depending on creation)
Print Quality
Printability:
Printable (Assumed for digital format)
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke, 2-Cylinder, V-Twin, Air-Cooled, OHV
Displacement:
1202 cc (73.4 cubic inches)
Bore X Stroke:
N/A (Specific data not provided in product info)
Compression Ratio:
N/A (Specific data not provided in product info)
Valve Train:
Overhead Valve (OHV), 2 valves per cylinder
Camshaft:
Pushrod-actuated
Performance
Horsepower:
Approx. 96 hp @ 7000 rpm (XR1200), 100 hp @ 7000 rpm (XR1200X) - Manufacturer claims
Torque:
Approx. 77 lb-ft @ 3500 rpm (XR1200), 74 lb-ft @ 3750 rpm (XR1200X) - Manufacturer claims
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded Gasoline
Fuel Capacity:
3.5 gallons (13.3 liters)
Idle Control:
Idle Air Control (IAC) system
Sensors
Oxygen Sensor:
Yes
Temperature Sensor:
Yes
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Primary Drive:
Plated chain, 1.36:1 ratio
Final Drive:
Belt Drive, 3.07:1 ratio
Features
Clutch Type:
Wet, multi-plate
Transmission Fluid Type:
Harley-Davidson Syn3 Synthetic Motorcycle Oil or equivalent
Transmission Fluid Capacity:
N/A (Specific data not provided in product info)
📐 Dimensions
Exterior
Length:
84.9 in (2156 mm)
Width:
N/A (Specific data not provided in product info)
Height:
44.9 in (1140 mm) seat height
Weights
Dry Weight:
492 lbs (223 kg)
Gross Vehicle Weight Rating:
N/A (Specific data not provided in product info)
Payload Capacity:
N/A (Specific data not provided in product info)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not typically rated by organizations like NHTSA)
Active Features
Braking System:
Dual 320mm floating discs with 4-piston calipers (front), Single 292mm disc with 2-piston caliper (rear)
Suspension Front:
43mm inverted forks (XR1200X: adjustable)
Suspension Rear:
Dual shocks with adjustable preload (XR1200X: adjustable compression and rebound damping)
Passive Features
Lighting:
Halogen headlight, LED tail light
Indicators:
Bulb type turn signals
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer and tachometer, digital odometer, trip meter, fuel gauge, clock, engine diagnostics
Driver Assistance
ABS:
Optional on XR1200, standard on XR1200X (North American models)
Connectivity
Diagnostic Ports:
Yes (for ECU communication)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles or annually (refer to manual for exact specification)
Primary Chain Tensioner Inspection:
Every 10,000 miles
Spark Plug Replacement:
Typically every 10,000-15,000 miles
Fluid Specifications
Engine Oil Type:
Harley-Davidson Genuine Motor Oil SAE 20W50 (or recommended equivalent like SYN3)
Engine Oil Capacity:
3.0 US quarts (2.8 liters) with filter change
Brake Fluid Type:
DOT 4
Primary Chain Case Fluid:
Harley-Davidson primary fluid or SYN3
Primary Chain Case Fluid Capacity:
1 quart (0.95 liters)
Known Issues
Common Wear Item:
Primary chain tensioner (hydraulic type can fail, later models may have upgraded parts)
Potential Issue:
Fuel injector clogging, especially with inconsistent fuel quality
Performance Related:
Early models had some torque reaction in the drivetrain that was addressed via ECU tuning
📚 Vehicle History
Brand Heritage
Brand Focus:
American V-twin motorcycles, performance, customization
Model Evolution
Model Origin:
Developed for European markets initially, later introduced to North America
Key Differentiator:
Sportbike handling and suspension compared to traditional Harley-Davidson models
Production
Production Period:
2008-2012
Manufacturing Location:
Kansas City, Missouri, USA
🏆 Awards & Recognition
Recognitions
Media Reviews:
Received positive reviews for its performance and handling compared to other Harley-Davidson models
Ratings
Performance Assessment:
Praised for its sporty riding dynamics and responsive engine
Sale
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