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2006 Harley Softail FLHTC Electra Glide Classic Service Manu

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Electra Glide Classic Model Code: FLHTC Year: 2006 Platform: Softail Generation Generation Designation: Sixth Generation Softail (based on original 1984 design with ongoing...
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2006 Harley Softail FLHTC Electra Glide Classic Service Manu
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Electra Glide Classic
Model Code:
FLHTC
Year:
2006
Platform:
Softail
Generation
Generation Designation:
Sixth Generation Softail (based on original 1984 design with ongoing evolution)
👋 Introduction
Market Position
Positioning:
The FLHTC Electra Glide Classic is positioned as Harley-Davidson's premium touring motorcycle, offering comfort, features, and iconic style for long-distance travel.
Competitive Analysis
Competitors:
Competes with other large-displacement touring motorcycles from brands like Indian, Honda (Gold Wing), and potentially some European touring models, though Harley-Davidson commands a distinct market segment.
Key Features
Touring Focus:
Designed for long-distance touring with features like a large fairing, integrated saddlebags, comfortable seating, and ample storage.
Heritage:
Represents the continuation of the Electra Glide lineage, one of the most iconic and recognizable motorcycle models in history.
📋 Manual Details
Coverage Areas
Primary Coverage:
2006 Harley-Davidson Softail FLHTC Electra Glide Classic
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified, but implies comprehensive coverage)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable (implies digital format, likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of Twin Cam 88B engine, including disassembly, assembly, tuning, diagnostics, and component specifications.
Transmission:
Comprehensive procedures for the 5-speed Cruise Drive transmission, including clutch, gearbox, and final drive maintenance and repair.
Electrical System:
Extensive wiring diagrams, troubleshooting guides for ignition, lighting, charging, starting, and accessory systems.
Fuel System:
Coverage for fuel injection (EFI) system, fuel pump, injectors, throttle body, and fuel tank maintenance.
Brakes:
Detailed service procedures for hydraulic brake systems, including caliper, master cylinder, and fluid replacement.
Suspension:
Information on front forks (e.g., telescopic) and rear shock absorbers, including adjustments, seal replacement, and fluid changes.
Chassis And Frame:
Frame inspection, steering head bearing service, and related chassis components.
Bodywork And Fairings:
Procedures for removing and installing fairings, saddlebags, windshield, and other body panels.
Wheels And Tires:
Wheel bearing service, tire mounting and balancing, and specifications.
Diagnostics:
Troubleshooting charts and diagnostic procedures for common issues, including error codes if applicable.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, spark plug service, and lubrication.
Repair:
Step-by-step instructions for component repair and replacement across all major systems.
Disassembly And Assembly:
Detailed guides for taking down and putting back together various components and assemblies.
Troubleshooting:
Systematic approaches to diagnosing and resolving mechanical and electrical problems.
Specifications:
Torque values, clearances, fluid types, capacities, and other critical technical data.
Technical Depth
Depth:
Comprehensive Factory Service Manual (FSM) level coverage, suitable for professional technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, optimized for digital viewing and printing. May include searchable text for efficient navigation.
Print Quality
Visual Elements:
Expected to contain detailed diagrams, illustrations, schematics, and photographic guides.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88B V-Twin
Displacement:
1449 cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Cylinder Heads:
Pushrod-actuated overhead valves, two valves per cylinder.
Performance
Horsepower:
Approx. 65-70 HP (Manufacturer figures vary, actual output depends on tuning and condition)
Torque:
Approx. 85-90 lb-ft at 3500 RPM (Manufacturer figures vary, actual output depends on tuning and condition)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded Premium Fuel (91 octane or higher recommended)
Lubrication
Oil Capacity:
3.0 US quarts (2.8 Liters) with filter change
Oil Type:
Harley-Davidson recommends SAE 20W50 motorcycle oil (or equivalent meeting Harley-Davidson specifications). Refer to manual for specific API service classifications.
🔧 Transmission
Standard
Type:
5-speed Cruise Drive
Gear Ratios:
Specific gear ratios are detailed in the manual, critical for performance and efficiency.
Optional
Optional Gearbox:
N/A for this specific model year/trim as factory standard.
Features
Clutch:
Hydraulic-actuated clutch
Final Drive:
Belt drive
Fluid Specifications
Transmission Fluid Type:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent meeting H-D specifications).
Fluid Capacities
Transmission Oil Capacity:
Approx. 32 oz (0.95 L) - check dipstick/level plug for accurate filling.
📐 Dimensions
Exterior
Length:
Approx. 93.7 in. (2380 mm)
Width:
Approx. 37.0 in. (940 mm)
Height:
Approx. 63.4 in. (1610 mm)
Wheelbase:
Approx. 63.2 in. (1605 mm)
Ground Clearance:
Approx. 5.1 in. (130 mm)
Weights
Dry Weight:
Approx. 755 lbs (342 kg)
Gross Vehicle Weight Rating:
Specified in the manual, typically around 1200 lbs (544 kg) including rider and cargo.
Fuel Capacity:
5.0 US gallons (19.0 L)
Saddlebag Capacity:
Integrated hard saddlebags, capacity details usually found in owner's manual but service manual covers mounting/disassembly.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not subjected to standardized crash test ratings like automobiles. Safety is dependent on rider skill and adherence to road safety principles.
Active Features
Braking System:
Dual 32mm front caliper with dual 11.5 in. (292 mm) disc brakes; single 32mm rear caliper with 11.5 in. (292 mm) disc brake. ABS (Anti-lock Braking System) was optional on some models/markets for 2006.
Lighting:
Halogen headlight, taillight, stoplight, directional signals, and marker lights for visibility.
Passive Features
Frame Construction:
Steel frame designed for stability and handling.
Ergonomics:
Comfortable riding position designed to reduce fatigue on long rides.
💡 Technology Features
Infotainment
Audio System:
Likely features an AM/FM stereo with CB and Weatherband (WX) capabilities, potentially with cassette or CD player depending on specific sub-trim. Requires external speakers, usually integrated into fairings.
Cruise Control:
Electronic cruise control is a standard feature on the FLHTC model.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature for the 2006 model year.
Connectivity
Phone Integration:
No integrated smartphone connectivity like Bluetooth or Apple CarPlay/Android Auto found on modern systems. CB radio and intercom may be present.
🔧 Maintenance
Service Intervals
Initial Service:
Typically at 1,000 miles (1600 km) for first service, including oil change, primary fluid change, and inspection.
Regular Maintenance:
Subsequent services at 5,000-mile (8,000 km) intervals, covering engine oil changes, filter replacements, inspections, and lubrication. Specific intervals for transmission, primary, and brake fluid changes are detailed in the manual.
Fluid Specifications
Engine Oil:
Harley-Davidson SAE 20W50 Motorcycle Oil (or equivalent meeting H-D specifications, e.g., API CI-4 or higher for certain viscosity grades).
Primary Drive Fluid:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant.
Brake Fluid:
DOT 4 or DOT 5.1 (check manual for specific system requirements, DOT 5 silicone fluid is generally not recommended unless specified).
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, wheel bearings, fork seals, and drive belt are common wear items requiring periodic inspection and replacement.
Twin Cam Specifics:
Issues such as cam chain tensioner wear (especially on earlier Twin Cam models), potential oil leaks, and stator failures are topics addressed by comprehensive service manuals. The 'B' designation indicates the presence of a counterbalancer.
Electrical Gremlins:
As with many motorcycles of this era, electrical connections and grounding can sometimes be a source of intermittent issues; the manual's wiring diagrams are crucial for diagnosis.
Fuel System Maintenance:
Regular fuel system cleaning and injector maintenance can prevent performance degradation.
📚 Vehicle History
Brand Heritage
Legacy:
Harley-Davidson, founded in 1903, is synonymous with American motorcycling culture. The Electra Glide line has been a cornerstone of their touring segment since the 1960s.
Model Evolution
Electra Glide Progression:
The Electra Glide has evolved from its early Shovelhead and Evolution engines to the Twin Cam platform. The Softail chassis, introduced in 1984, provided a 'hardtail' look with hidden rear suspension, and the FLHTC represents a luxurious, fully-faired iteration of this platform.
Production
Manufacturing Location:
Typically manufactured in York, Pennsylvania, and Milwaukee, Wisconsin, USA.
Model Year Context:
The 2006 model year falls within the era of the Twin Cam 88B engine, preceding the introduction of the Twin Cam 96 and later Milwaukee-Eight engines.
🏆 Awards & Recognition
Recognitions
Model Recognition:
Harley-Davidson motorcycles, and the Electra Glide line in particular, are consistently recognized for their brand loyalty, distinctive styling, and comfortable touring capabilities. Specific awards for the 2006 model year would be difficult to isolate without extensive historical data but the model is a perennial favorite in touring segments.
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