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Holden Berlina VE 2006-2013 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Holden Model: Berlina Generation: VE Production Years: 2006-2013 👋 Introduction Market Position Market Position: The Holden Berlina VE (2006-2013) represented a significant step in Holden's...
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Holden Berlina VE 2006-2013 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Holden
Model:
Berlina
Generation:
VE
Production Years:
2006-2013
👋 Introduction
Market Position
Market Position:
The Holden Berlina VE (2006-2013) represented a significant step in Holden's Australian-designed and manufactured large sedan lineup, competing in a segment that included vehicles like the Ford Falcon and, to some extent, imported executive sedans. It was positioned as a comfortable, spacious, and well-equipped option for families and fleet buyers.
Competitive Analysis
Competitive Analysis:
The VE Berlina was designed to offer a compelling alternative to its primary domestic rival, the Ford Falcon FG. It aimed to provide superior ride comfort, a more premium interior feel, and a focus on refinement, often contrasting with the sportier or more utilitarian nature of some competitors. Its V6 and V8 engine options offered varying levels of performance and efficiency.
Key Features
Key Features:
Rear-wheel drive platform, spacious interior, choice of V6 and V8 engines, focus on ride comfort and refinement, advanced safety features for its time, and a distinct Australian design identity.
📋 Manual Details
Coverage
Coverage Areas:
Full workshop and repair service for Holden Berlina VE models 2006-2013.
Page Count
Page Count:
Not specified, but described as comprehensive.
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Transmission, Fuel System, Ignition, Lubrication System, Exhaust System, Electrical System, Bodywork, HVAC, Suspension, Steering, Brakes, Drivetrain.
Engine Mechanical:
Engine block, cylinder heads, pistons, crankshaft, camshafts, valvetrain, timing systems, seals, gaskets.
Engine Management:
ECU, sensors (MAF, O2, crankshaft position, camshaft position, MAP, coolant temp), actuators, fuel injectors, ignition coils, wiring diagrams.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan systems, coolant flow diagrams, bleeding procedures.
Procedures Included
Procedures Included:
Routine Maintenance, Tune-ups, Removal & Installation, Assemblies & Disassemblies, Diagnostics, Repair Procedures, Overhaul, Troubleshooting, Component specific repairs.
Technical Depth
Technical Depth:
Comprehensive, suitable for professional technicians and knowledgeable DIY enthusiasts, covering detailed repair and overhaul of all major vehicle systems.
Exhaust System
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, exhaust pipes, oxygen sensors, mounting hardware.
Fuel System
Fuel System:
Fuel pump, fuel filter, fuel lines, fuel tank, fuel pressure regulator, injectors, EVAP system, fuel system diagnostics.
Transmission Mechanical
Transmission Mechanical:
Automatic transmission overhaul, manual transmission disassembly/assembly, clutch operation, torque converter, gear sets, valve body.
Transmission Control
Transmission Control:
Transmission Control Module (TCM), shift solenoids, transmission sensors, communication with ECU.
Drivetrain
Drivetrain:
Rear-wheel drive components, driveshafts, universal joints, differential, axle shafts, wheel bearings.
Suspension Front
Suspension Front:
MacPherson struts, control arms, ball joints, sway bar, bushings, spring seats, alignment specifications.
Suspension Rear
Suspension Rear:
Multi-link independent rear suspension, shock absorbers, springs, control arms, bushings, alignment specifications.
Steering System
Steering System:
Power steering pump, steering rack/gearbox, tie rods, steering column, power steering fluid specifications, steering angle sensor.
Brakes Front
Brakes Front:
Ventilated disc brakes, brake calipers, brake pads, brake discs, brake hoses, ABS component integration.
Brakes Rear
Brakes Rear:
Solid or ventilated disc brakes (depending on model/spec), brake calipers, brake pads, brake discs, parking brake mechanism.
Electrical System Battery
Electrical System Battery:
Battery specifications, testing, charging system (alternator), starter motor.
Electrical System Lighting
Electrical System Lighting:
Headlights, taillights, brake lights, turn signals, interior lighting, bulb types and replacement procedures.
Electrical System Accessories
Electrical System Accessories:
Power windows, power door locks, central locking, mirrors, wipers, washers, horn, audio system, climate control blower motor.
Body Exterior
Body Exterior:
Body panel removal/installation, door mechanisms, trunk lid, hood, bumpers, fenders, glass replacement, sunroof operation.
Body Interior
Body Interior:
Dashboard removal/installation, trim panels, seats, seat belts, airbags (SRS) system servicing, headliner.
Hvac
HVAC:
Air conditioning system operation, refrigerant handling (R134a), compressor, condenser, evaporator, heater core, blower motor, climate control module, diagnostic procedures.
Diagnostic Tools
Diagnostic Tools:
Information on required scan tools (e.g., GM Tech 2 or compatible), fault code retrieval, live data interpretation, and specific diagnostic procedures for various systems.
Technical Specifications
Technical Specifications:
Torque specifications for all major fasteners, alignment angles, fluid capacities, electrical resistance values, component tolerances, tire pressure recommendations.
Troubleshooting Guides
Troubleshooting Guides:
Systematic guides for diagnosing common and uncommon problems, often presented in a flow-chart format, correlating symptoms with potential causes and repair actions.
Wiring Diagrams
Wiring Diagrams:
Detailed electrical schematic diagrams for all vehicle systems, illustrating component connections, wire colors, and circuit functions.
Special Tools
Special Tools:
Identification and usage instructions for Holden-specific or recommended special tools required for certain repair or adjustment procedures.
Component Manufacturers
Component Manufacturers:
Includes information and repair procedures for proprietary components, referencing instructions from their respective manufacturers to ensure proper understanding and maintenance.
Safety Precautions
Safety Precautions:
Emphasis on safety warnings (WARNING, CAUTION, NOTE) to guide technicians on safe working practices, handling of hazardous materials, and proper use of safety equipment.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable PDF, intended for clear reproduction of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Holden LZ9 3.6L V6 High Feature Engine (alloytec V6). Specific engine variants might include the LY7 3.6L V6, and the L76/L98 6.0L V8 for higher performance models. Detailed specifications for all engines are expected within the manual.
Performance
Performance 3.6L V6:
Approx. 195-210 kW (175-180 kW for earlier LY7) and 330-340 Nm torque. (Exact figures vary by sub-model and year).
Performance 6.0L V8:
Approx. 260-270 kW and 400-405 Nm torque. (Exact figures vary by sub-model and year).
Fuel System
Fuel System:
Multi-point fuel injection (MPI) for V6 engines, Active Fuel Management (AFM) on some V8 variants for improved economy.
🔧 Transmission
Standard
Standard Transmission:
6-speed automatic transmission (e.g., GM 6L80 for V8, 6L50 for V6). Manual transmission was available on some base models and sportier variants, but less common on Berlina trim.
Optional
Optional Transmission:
While a 4-speed automatic was phased out earlier, the VE generation predominantly featured 6-speed automatics. Manual transmission options were more prevalent in sedan variants like the Calais V or SS.
Features
Transmission Features:
Driver-selectable modes (e.g., Sport/Comfort), manual shifting capability (Active Select), sophisticated electronic control for smooth shifts and optimized performance/economy.
📐 Dimensions
Exterior
Exterior Dimensions:
The VE Berlina is a full-size sedan. Length approx. 4988 mm, Width approx. 1899 mm, Height approx. 1476 mm. (Exact figures may vary slightly by specific year/package).
Interior
Interior Dimensions:
Designed for comfortable seating of five adults with ample legroom and shoulder room, characteristic of large sedans.
Cargo
Cargo Capacity:
Trunk volume typically around 500-530 liters, providing substantial space for luggage.
Weights
Curb Weight:
Varies by engine and equipment, generally ranging from 1650 kg to 1850 kg.
🛡️ Safety Features
Ratings
Safety Ratings:
The VE Commodore platform (on which Berlina is based) achieved a 5-star ANCAP safety rating during its production period, indicating excellent crash protection.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Electronic Brake-force Distribution (EBD), Brake Assist (BA).
Passive Features
Passive Safety Features:
Front airbags (driver and passenger), Side impact airbags, Curtain airbags, Active head restraints, Reinforced body structure.
💡 Technology Features
Infotainment
Infotainment Features:
Depending on trim level and options, features could include a premium audio system, CD player, auxiliary input, steering wheel controls, and early forms of Bluetooth connectivity for hands-free calling.
Driver Assistance
Driver Assistance Features:
Cruise control, parking sensors (rear), and potentially a basic trip computer were common. More advanced driver aids were not prevalent on this generation.
Connectivity
Connectivity Features:
Basic Bluetooth for phone calls, USB or auxiliary audio inputs were available on higher-spec models.
🔧 Maintenance
Service Intervals
Service Intervals:
Typical intervals are 15,000 km or 12 months, whichever comes first, for oil changes and basic inspections. More comprehensive services, including transmission fluid, brake fluid, and coolant changes, are at longer intervals, detailed in the manual.
Fluid Specifications
Engine Oil Specification:
Typically SAE 5W-30 or 5W-40 synthetic oil meeting GM dexos specifications, or equivalent API SN/SM and ACEA C3 compliant oil. Specific viscosity grade may vary by engine and climate; the manual will confirm exact OEM specification (e.g., GM-LL-A-025 or similar).
Transmission Fluid Specification:
For 6-speed automatic transmissions, typically Dexron VI fluid. For manual transmissions, specific gear oil grades (e.g., GL-4 or GL-5) as specified. Capacities are detailed in the manual.
Coolant Specification:
GM P/N 88862463 or equivalent silicate-free, long-life orange coolant (Dex-Cool compatible).
Known Issues
Known Issues:
Common issues can include early strut bearing wear, minor electronic glitches (e.g., window regulators), intake manifold gasket leaks on some V6 engines, and potential water pump weep holes on V8s. The manual will provide troubleshooting for these and more.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Holden has a long and storied history in Australian automotive manufacturing, with the Commodore lineage being its flagship large rear-wheel-drive sedan for decades. The Berlina was traditionally positioned as the more luxurious and refined variant within the Commodore family.
Model Evolution
Model Evolution:
The VE Berlina is part of the sixth generation of the Holden Commodore, introduced in 2006. It represented a significant redesign, moving to the GM Zeta global rear-wheel-drive platform, which was shared with Cadillac models. This generation moved away from previous platforms and offered substantial improvements in chassis dynamics, safety, and refinement.
Production
Production Location:
Elizabeth, South Australia, Australia.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the Berlina trim may be less prominent than overall Commodore awards, the VE platform itself received praise for its handling, ride quality, and overall refinement, often cited as a significant improvement over previous generations. It was frequently recognized for its value proposition in the large car segment.
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