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Holden Colorado 2003-2008 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Holden Model: Colorado Generation Generation Designation: RC Series Codes Platform Code: GMT360 (shared with Isuzu D-Max) 👋 Introduction Market Position Vehicle Segment: Mid-size Pickup Truck...
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Type: Car
Vendor:
Sku: 70438
Holden Colorado 2003-2008 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Holden
Model:
Colorado
Generation
Generation Designation:
RC Series
Codes
Platform Code:
GMT360 (shared with Isuzu D-Max)
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Pickup Truck
Competitive Analysis
Key Competitors:
Toyota Hilux, Ford Ranger, Mitsubishi Triton
Key Features
Vehicle Appeal:
Ruggedness, utility, off-road capability, value for money
📋 Manual Details
Coverage Areas
Vehicle Years:
2003, 2004, 2005, 2006, 2007, 2008
Page Count
Total Pages:
4264
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Primary Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
All engine variants (petrol and diesel)
Transmission:
Manual and Automatic Transmissions
Drivetrain:
2WD and 4WD Systems
Suspension:
Front and Rear Suspension, Steering System
Brakes:
Brake System Components, ABS (if equipped)
Electrical:
Full Electrical Schematics, Lighting, Ignition, Starting, Charging
Bodywork:
Exterior and Interior Body Components, Panels, Trim
Climate Control:
HVAC System (Heating, Ventilation, Air Conditioning)
Fuel System:
Fuel tank, pump, injectors, lines
Cooling System:
Radiator, thermostat, water pump, hoses
Exhaust System:
Exhaust manifold, catalytic converter, muffler
Safety Systems:
Airbags, Seatbelts
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements
Troubleshooting:
Diagnostic procedures for common and complex issues
Repair:
Component removal, disassembly, assembly, and installation
Adjustment:
Precise adjustment procedures for various systems
Diagnostics:
Diagnostic trouble codes (DTCs), testing procedures
Specifications:
Torque values, clearances, wear limits
Special Tools:
Identification and usage of specialized service tools
Technical Depth
Depth Of Coverage:
Comprehensive bumper-to-bumper coverage
Detail Level:
Step-by-step instructions with detailed illustrations, diagrams, and photos
Rebuild Procedures:
Includes full rebuild procedures for major components
📊 Manual Specifications
File Format
Readability:
Viewable on any computer, zoomable
Print Quality
Printability:
Fully printable pages
Binding Type
Binding Format:
Digital PDF (Printable)
Paper Type
Digital Format Notes:
No physical paper or binding; instant digital download
Software Requirement
Required Software:
Adobe Reader
Compatibility
Operating Systems:
Windows, Mac, Linux OS
⚙️ Engine Specifications
Primary Engine
Common Diesel Engine:
Isuzu 4JH1-TC (3.0L Turbocharged Diesel)
Common Petrol Engine:
Holden 3.5L V6 (Family II)
Performance
Typical Diesel Hp:
130-145 hp (depending on variant and year)
Typical Diesel Torque:
240-315 Nm (depending on variant and year)
Fuel System
Diesel Injection:
Common Rail Diesel Injection (CRDI)
Engine Codes
Isuzu Diesel Code Example:
4JH1-TC
🔧 Transmission
Standard
Common Manual Transmission:
5-speed Manual
Optional
Common Automatic Transmission:
4-speed Automatic
Features
Drivetrain Options:
Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD)
📐 Dimensions
Exterior
Body Styles:
Single Cab, Space Cab, Crew Cab
Cargo
Bed Lengths:
Varies by cabin configuration
Weights
Gross Vehicle Weight Rating Gvwr:
Approx. 2,700 - 3,100 kg (depending on configuration)
🛡️ Safety Features
Ratings
Ancap Rating Period:
Not consistently rated across all configurations and years within the specified range; older models may have lower ratings or no ANCAP rating.
Active Features
ABS Availability:
Available on higher trims or as an option
Passive Features
Airbag Availability:
Driver airbag standard on most models; passenger airbag availability varies.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM radio, CD player, limited auxiliary inputs depending on trim level and year.
Driver Assistance
Traction Control Availability:
Available on some models, often tied to 4WD systems.
Connectivity
Bluetooth Availability:
Rarely standard; may be present on higher trims in later years of the range, or aftermarket.
🔧 Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically 5,000-10,000 km or 6-12 months (refer to manual for specific recommendation)
Fluid Specifications
Engine Oil Type Diesel:
API CI-4 or ACEA B4 rated synthetic diesel engine oil (e.g., 5W-30, 10W-40, consult manual for exact viscosity based on climate)
Engine Oil Capacity Diesel:
Approximately 7.5 - 8.5 Liters (with filter)
Coolant Type:
Ethylene Glycol based coolant, typically pink or red OAT formulation
Known Issues
Common Diesel Issues:
Potential for injector issues, turbocharger wear, EGR valve clogging, glow plug failures.
Common Petrol Issues:
V6 engine may experience oil leaks, timing belt replacement (critical maintenance item).
Transmission Issues:
Automatic transmission fluid flushes are crucial; manual clutch wear can occur with heavy use.
Suspension Wear:
Ball joint and bush wear, especially with off-road use or heavy loads.
📚 Vehicle History
Brand Heritage
Holden Legacy:
Holden, an iconic Australian automotive brand with a long history in manufacturing and performance.
Model Evolution
Rc Series Significance:
The RC Colorado represented a significant update and modernizing of Holden's light commercial vehicle offering, often built in collaboration with Isuzu.
Production
Manufacturing Origin:
Thailand (primarily, as part of the Isuzu D-Max platform)
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Holden Colorado generally well-regarded for its workhorse capability and value in the Australian market, though specific awards are less prominent compared to mainstream passenger cars.
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