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Holden Rodeo KB TF 140 1990-2004 Service Manual

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🏷️ Basic Information Identification Make: Holden Model: Rodeo Generation: KB / TF Model Variant: 140 Codes Chassis Codes: KB, TF 👋 Introduction Market Position Segment: Compact/Mid-size Pickup Truck Competitive Analysis...
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Sku: 66900
Holden Rodeo KB TF 140 1990-2004 Service Manual
🏷️ Basic Information
Identification
Make:
Holden
Model:
Rodeo
Generation:
KB / TF
Model Variant:
140
Codes
Chassis Codes:
KB, TF
👋 Introduction
Market Position
Segment:
Compact/Mid-size Pickup Truck
Competitive Analysis
Competitors:
Toyota Hilux, Nissan Navara (D22), Mitsubishi Triton (ML), Ford Ranger (Pre-2006)
Key Features
Vehicle Strengths:
Robust chassis, reliable powertrains, practical utility, strong towing capacity for its class
Manual Value Proposition
Benefit To Owner:
Enables self-sufficiency in maintenance and repairs, leading to significant cost savings and extended vehicle lifespan.
📋 Manual Details
Coverage Areas
Included Models:
Holden Rodeo KB TF 140 Series
Applicable Years:
1990-2004
Page Count
Estimated Page Count:
High (Detailed, often exceeding 500 pages for comprehensive factory manuals)
Manual Type
Type:
Service Repair Factory Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals, lubrication, cooling, fuel injection, ignition, emissions, timing
Drivetrain Systems:
Transmission (manual and automatic), clutch, driveshafts, differentials, axles
Chassis Systems:
Suspension (front and rear), steering, brakes (front and rear), wheels and tires
Electrical Systems:
Battery, charging system, starting system, lighting, instruments, wipers, horn, power windows, central locking, fuses and relays, wiring diagrams
Body And Frame:
Body panels, doors, hood, tailgate, interior trim, glass, chassis frame
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, lubrication, tune-ups
Repair Procedures:
Component removal and installation, overhauls, adjustments, diagnostics
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, common faults and solutions
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for DIY mechanics and professional technicians
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Readability:
High (Zoomable content in PDF format)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
C22NE (2.2L Inline-4 SOHC)
Displacement Example:
2198 cc (2.2 Liters)
Configuration:
Inline-4 Cylinder, SOHC
Fuel Induction:
Multi-Point Fuel Injection (MPI)
Performance
Horsepower Typical:
Approx. 96-115 hp (depending on specific engine variant)
Torque Typical:
Approx. 165-180 Nm (depending on specific engine variant)
Fuel System
Fuel Type:
Unleaded Petrol
Engine Management
Ignition System:
Distributorless Ignition System (DIS) or Electronic Ignition
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual
Optional
Transmission Type Optional:
4-Speed Automatic
Features
Drivetrain Options:
2WD (RWD), 4WD (Selectable)
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extra Cab
Wheelbase Typical:
Approx. 2,700 mm to 3,000 mm (depending on variant)
Weights
Curb Weight Typical:
Approx. 1,400 - 1,700 kg (depending on configuration)
🛡️ Safety Features
Ratings
Safety Standard:
Reflects standards of the era; likely no official ANCAP/NCAP ratings for this period.
Active Features
Active Safety Features:
Limited; primarily ABS on some later models, disc front brakes.
Passive Features
Passive Safety Features:
Seatbelts, Reinforced cabin structure.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM Radio with Cassette Player, optional CD player on later models.
Driver Assistance
Driver Assistance Features:
Limited to basic systems available in the late 90s/early 2000s (e.g., optional ABS).
Connectivity
Connectivity Options:
None (standard for the era)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 km or 6 months (refer to specific manual for exact recommendation)
Air Filter Replacement:
Every 15,000-30,000 km or as needed based on driving conditions
Spark Plug Replacement:
Every 30,000-60,000 km (depending on plug type)
Fluid Specifications
Engine Oil Spec:
API SG/SH or higher, SAE 10W-30 or 15W-40 (refer to manual for precise viscosity based on temperature)
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90
Transmission Fluid Automatic:
Dexron II/III or equivalent
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, CV joints (on 4WD models), exhaust system corrosion, water pump leaks
Engine Specific Concerns:
Head gasket issues (less common on later revisions), oil leaks from seals
Electrical Gremlins:
Can occur with age; check wiring harness integrity, grounds, and fuse box connections.
📚 Vehicle History
Brand Heritage
Brand Focus:
Holden, an Australian automotive icon, known for robust vehicles suited to local conditions.
Model Evolution
Model Lineage:
The Rodeo platform was globally manufactured and sold under various brands (Isuzu D-Max, Chevrolet Colorado, etc.), with Holden versions being a significant Australian market presence.
Production
Manufacturing Location:
Thailand (primarily), also other Isuzu global facilities
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
While specific awards for this generation are not prominently documented, the Rodeo was a consistently popular and well-regarded utility vehicle in the Australian market for its practicality and durability.
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