🏷️ Basic Information

Make:

Honda

Model:

ATC200ES Big Red

Year:

1984

Vehicle Type:

All-Terrain Vehicle (ATV) / Three-Wheeler

Chassis Code:

ATC200ES

👋 Introduction

Positioning:

The Honda ATC200ES Big Red was a highly capable and popular three-wheeled ATV, known for its utility and off-road performance. This manual serves as an essential resource for owners and enthusiasts of this specific, single-year model.

Competitors:

Competed against other utility ATVs of its era, offering a balance of power and agility.

Features:

This service manual is a critical tool for maintaining the longevity and performance of the 1984 ATC200ES, offering comprehensive coverage unmatched by generalized repair guides.

Value Proposition:

Provides essential technical information for repairs, maintenance, and troubleshooting, enabling owners to perform work themselves and reduce reliance on external service providers.

📋 Manual Details

Primary Coverage:

1984 Honda ATC200ES Big Red

Secondary Coverage:

General maintenance and repair for the ATC200ES model.

Total Pages:

246

Type:

Service Manual / Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine:

Complete engine overhaul, including disassembly, inspection, reassembly, and adjustments.

Fuel System:

Carburetor (Mikuni VM series), fuel pump, fuel lines, fuel tank, and related components.

Ignition System:

CDI ignition, magneto, coil, spark plug, wiring diagrams.

Transmission And Drivetrain:

5-speed manual transmission with automatic clutch, primary reduction gear, drive shaft, rear axle, and differential.

Brakes:

Front and rear drum brakes, brake cables, linkages, and hydraulic components (if applicable for certain brake systems).

Suspension:

Front telescopic forks, rear swingarm, shock absorber, and linkage systems.

Electrical System:

Lighting (headlights, taillights), battery, charging system (magneto, rectifier/regulator), starter motor (if equipped), switches, and wiring harness.

Body And Frame:

Frame, fenders, plastic body panels, seat, handlebars, footpegs, and racks.

Drivetrain:

Includes detailed information on the shaft drive system, differential, and related components.

Electrical Components:

Covers starter motor, rectifier, stator, magneto, and all switches.

Maintenance Schedule:

Regularly scheduled maintenance tasks, including oil changes, filter replacements, chain adjustments, and lubrication.

Troubleshooting:

Diagnostic guides for common problems such as no-start, poor performance, electrical issues, and component failures.

Repair Procedures:

Step-by-step instructions for disassembling, repairing, and reassembling all major vehicle components.

Rebuilds:

Complete engine and transmission rebuild procedures.

Torque Specifications:

Detailed torque values for all critical fasteners, ensuring proper assembly and component integrity.

Adjustments:

Procedures for adjusting carburetor settings (idle speed, mixture), valve clearance, and brake linkages.

Removal Installation:

Detailed instructions for removing and installing components and sub-assemblies.

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls. Suitable for DIY enthusiasts and professional mechanics.

Illustrations:

Includes detailed diagrams and illustrations for clarity.

Part Diagrams:

Features explicit part diagrams to aid in identification and assembly.

Diagnostic Codes:

Manual may include procedures for identifying and resolving issues that could be considered 'error codes' through symptom analysis and electrical testing, but not digital OBD-II style codes.

📊 Manual Specifications

Format:

PDF

Searchability:

Searchable text for quick information retrieval.

Navigation:

Clickable chapters for easy navigation.

Print Restriction:

No restrictions on printing.

Binding:

Digital (PDF Download) - No physical binding.

Paper:

Not applicable (digital format).

Saving Options:

No restrictions on saving or burning to disc.

⚙️ Engine Specifications

Engine Type:

Four-stroke, air-cooled, OHC

Displacement:

192 cc

Bore X Stroke:

64.0 mm x 57.7 mm

Compression Ratio:

8.3:1

Power Output:

Approximately 13.0 HP @ 6,000 RPM (Manufacturer's estimate, actual may vary)

Torque Output:

Not explicitly specified in common literature, but significant low-end torque is characteristic.

Fuel Delivery:

Carburetor (Mikuni VM series, e.g., VM26)

Carburetor Specifications:

Main Jet: #105, Pilot Jet: #20, Needle Valve: 2.0, Throttle Valve: 2.5, Air Screw: 1.5 turns out (Typical values, refer to manual for precise specifications)

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

2.6 US gallons (approx. 9.8 liters)

Recommended Oil Viscosity:

SAE 10W-30 (Refer to manual for specific temperature ranges and approvals)

Oil Capacity:

1.5 US quarts (approx. 1.4 liters) after oil filter change (check manual for exact capacity)

Ignition Type:

CDI (Capacitor Discharge Ignition)

Cooling Method:

Air-cooled

Starter Type:

Kickstarter

Valve Clearance Intake:

Refer to manual for specific cold/hot clearance (typically very small, e.g., 0.05-0.10 mm)

Valve Clearance Exhaust:

Refer to manual for specific cold/hot clearance (typically very small, e.g., 0.05-0.10 mm)

Conrod Specifications:

The manual will detail conrod bearing inspection and replacement procedures.

Piston Information:

Manual covers piston inspection, ring replacement, and cylinder bore measurements for wear and ovality.

🔧 Transmission

Type:

5-speed manual with automatic clutch

Clutch Type:

Automatic centrifugal clutch

Primary Reduction:

Gears

Final Drive:

Shaft drive with enclosed differential

Reverse Gear:

No reverse gear typically found on this model.

Transmission Oil Type:

API GL-4 SAE 80W-90 Hypoid Gear Oil (check manual for precise specification)

Transmission Oil Capacity:

Refer to manual for specific capacity, typically around 0.4 liters.

📐 Dimensions

Length:

Approx. 78.3 inches (1988 mm)

Width:

Approx. 42.5 inches (1080 mm)

Height:

Approx. 44.1 inches (1120 mm)

Wheelbase:

Approx. 48.4 inches (1230 mm)

Dry Weight:

Approx. 379 lbs (172 kg)

Curb Weight:

Not explicitly published, but significantly higher than dry weight.

Front Tire Size:

AT22x8-10

Rear Tire Size:

AT22x10-9

Wheel Type:

Steel wheels

Clearance:

Approx. 5.3 inches (135 mm)

🛡️ Safety Features

Safety Standards:

As a three-wheeled ATV from the 1980s, safety features and ratings differ significantly from modern ATVs and vehicles. The manual focuses on mechanical safety and proper operation.

Braking System:

Effective drum braking system designed for the vehicle's weight and capabilities.

Frame Construction:

Robust steel frame designed for durability and rider support.

Handling Characteristics:

Requires careful rider input due to the three-wheel design; understanding of weight transfer is crucial for safe operation.

💡 Technology Features

Infotainment System:

Not applicable. This vehicle is designed for utility and off-road performance, lacking modern infotainment systems.

Assistance Features:

Not applicable. Focus is on mechanical systems and rider control.

Connectivity Options:

Not applicable.

Lighting System:

Basic 12V lighting system including headlight, taillight, and brake light.

Starting Method:

Kickstart (standard for this model).

🔧 Maintenance

Engine Oil Change:

Every 1,000 miles or 6 months, whichever comes first (refer to manual for exact recommendation).

Spark Plug Check:

Inspect at regular intervals, replace as needed (refer to manual for specific interval).

Air Filter Cleaning:

Clean as needed based on operating conditions, typically every few hundred miles or annually.

Chain Lubrication Adjustment:

Lubricate and adjust chain tension regularly, depending on usage.

Valve Clearance Check:

Recommended at specified intervals, typically every few thousand miles or annually.

Engine Oil:

SAE 10W-30 API SE or SF (Refer to manual for precise specifications)

Transmission Oil:

API GL-4 SAE 80W-90 Hypoid Gear Oil (Refer to manual for precise specifications)

Brake Fluid:

DOT 3 or DOT 4 brake fluid (if applicable for hydraulic systems, though likely drum brakes with cables).

Common Problems:

Carburetor issues (clogging, wear), ignition coil failure, wear on automatic clutch components, and general wear and tear due to age.

Preventative Measures:

Regular cleaning of the carburetor, proper fuel storage, and diligent adherence to maintenance schedules can mitigate many common issues.

Oem Parts:

The manual will provide part numbers and diagrams to facilitate the sourcing and replacement of original equipment manufacturer (OEM) parts.

Coolant Type:

Not applicable, this is an air-cooled engine.

Fuse Locations Replacement:

Manual will detail any fuses present in the electrical system and their replacement procedures.

Lubrication Points:

Comprehensive guide to all lubrication points, including cables, linkages, and pivots.

📚 Vehicle History

Heritage:

Honda has a long history of innovation in powersports, known for reliable and high-performance engines and chassis.

Evolution:

The ATC200ES Big Red was an evolution of Honda's successful ATC line, building upon previous models with features like improved suspension and a more powerful engine.

Production Years:

The ATC200ES was exclusively produced for the 1984 model year, making it a specific and sought-after model.

Manufacturing:

Likely manufactured in Japan or by Honda's international manufacturing facilities.

🏆 Awards & Recognition

Industry Awards:

Not applicable in the context of modern automotive awards. Honda's ATC line was highly regarded for its performance and reliability in its category.

Consumer Ratings:

Generally received positive reviews for its utility, power, and durability among owners of its era.