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Honda Cb500 Cb500s 1993-2001 Service Repair Manual

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This manual covers the motorcycles produced between 1993 and 2001. The model, introduced in 1993, was designed as a versatile middleweight motorcycle, offering a balance of performance and user-friendliness, suitable...
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Type: Motorcycle
Vendor:
Honda
Sku: 104726
Tags: 1993 1994 1995 1996 1997 1998 1999 2000 2001 B Models Cb500 Cb500s Honda Marine Motorcycle Outboard Engines
Honda Cb500 Cb500s 1993-2001 Service Repair Manual
This manual covers the motorcycles produced between 1993 and 2001. The model, introduced in 1993, was designed as a versatile middleweight motorcycle, offering a balance of performance and user-friendliness, suitable for commuting and sport touring. The variant featured a half-fairing for enhanced aerodynamics and rider comfort. Throughout its production, the series has been recognized for its exceptional reliability, robust engineering, and overall quality, making it a favored choice among riders. This comprehensive service repair manual provides detailed information for the maintenance, repair, and restoration of your motorcycle. It covers all essential systems, including the engine, fuel system, powertrain, chassis, brakes, and electrical components. Within its extensive pages, you will find factory maintenance schedules, routine service procedures, in-depth troubleshooting guides, and complete rebuild instructions. The manual's professional-level content, featuring high-resolution illustrations and detailed diagrams, is designed to assist owners, mechanics, and technicians in effectively diagnosing, servicing, and maintaining these motorcycles to ensure optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Honda
Model:
CB500 / CB500S
Product Name:
Honda CB500 CB500S 1993-2001 Service Repair Manual
Codes
Vehicle Production Years:
1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001
Generation
Model Generation:
PC26/PC32
👋 Introduction
Market Position
Target Audience:
Honda CB500/CB500S owners, independent motorcycle mechanics, enthusiasts undertaking their own maintenance and repairs.
Competitive Analysis
Value Proposition:
Provides the same comprehensive information used by dealership technicians, enabling significant cost savings on repairs and maintenance.
Key Features
Content Richness:
Abundant illustrations, numerous pictures, detailed diagrams, and extensive specifications.
Utility:
Enables users to diagnose, repair, maintain, rebuild, refurbish, and restore their motorcycles.
📋 Manual Details
Coverage Areas
Primary Focus:
Service, Repair, Maintenance, Troubleshooting, Rebuild, Restoration
Specific Models Covered:
Honda CB500, Honda CB500S
Page Count
Estimated Page Count:
Extensive (specific number not provided, but described as 'highly detailed')
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Clutch, Gearbox, Transmission, Exhaust System, Cooling System, Timing Chain
Chassis And Body:
Suspension (Front and Rear), Brakes, Bodywork
Electrical:
Wiring Schematics, Diagrams, Electrics
Procedures Included
Maintenance:
Factory Maintenance Schedules, Routine Service, Fluid Changes, Filter Replacement
Repair And Rebuild:
Complete Engine Service, Clutch Removal/Installation, Gearbox Service/Removal/Installation, Front Suspension Overhaul, Engine Rebuild Procedures
Troubleshooting:
Fault Finding, Diagnostic Procedures
Technical Depth
Depth:
Comprehensive, Dealer-Level Information, Professional Quality
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
Likely searchable text (standard for quality PDFs)
Print Quality
Quality:
High-resolution illustrations and diagrams
Binding Type
Type:
Not Applicable (Digital Format)
Paper Type
Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, Parallel-Twin
Displacement:
498 cc (30.4 cubic inches)
Bore X Stroke:
73.0 mm x 59.6 mm (approximate, check specific model variations)
Compression Ratio:
10.0:1 (typical for this generation)
Power Output:
Approximately 50-53 hp @ 8,000-8,500 rpm (varies slightly by year/market)
Torque:
Approximately 45-48 Nm @ 7,000-7,500 rpm (varies slightly by year/market)
Performance
Top Speed:
Approx. 180-190 km/h (112-118 mph)
Fuel System
Carburetion:
Two Keihin CV carburetors (e.g., 34mm diameter)
Fuel Tank Capacity:
17 Liters (approx. 4.5 gallons)
Fuel Type:
Unleaded gasoline (91-95 octane RON)
🔧 Transmission
Standard
Type:
Constant-mesh 6-speed manual
Optional
Type:
N/A
Features
Clutch Type:
Wet, multi-plate, cable-actuated
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
Approx. 2145 mm (84.4 in)
Width:
Approx. 750 mm (29.5 in)
Height:
Approx. 1095 mm (43.1 in)
Wheelbase:
Approx. 1435 mm (56.5 in)
Weights
Dry Weight:
Approx. 180 kg (397 lbs)
Wet Weight:
Approx. 194 kg (428 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle, not subject to automotive crash testing standards)
Active Features
Brakes Front:
Dual 290mm discs with dual-piston calipers (later models may have single disc)
Brakes Rear:
Single 240mm disc with single-piston caliper
Passive Features
Lighting:
Halogen headlight, taillight, turn signals
💡 Technology Features
Infotainment
Features:
N/A (Basic motorcycle electronics)
Driver Assistance
Features:
N/A (No electronic rider aids like ABS or traction control on standard models of this era)
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Every 6,000 km (3,700 miles) or 12 months, whichever comes first.
Valve Clearance Check:
Every 12,000 km (7,500 miles) or 24 months.
Air Filter Cleaning:
Every 6,000 km (3,700 miles) or 12 months, replace if necessary.
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG or higher (Honda recommends GN4 or equivalent)
Engine Oil Capacity:
2.6 L (2.7 US qt) with filter change; 2.4 L (2.5 US qt) without filter change.
Coolant:
Mixture of high-quality engine coolant and distilled water (50/50 ratio)
Brake Fluid:
DOT 4
Known Issues
Regulator Rectifier:
Can be prone to failure, especially on earlier models, leading to battery charging issues. The manual would detail testing and replacement procedures.
Cam Chain Noise:
Some models may develop a slight cam chain rattle; the manual covers adjustment and inspection of the cam chain tensioner.
Carburetor Synchronization:
Requires periodic synchronization for optimal performance and fuel economy. The manual provides the correct procedure and specifications.
📚 Vehicle History
Brand Heritage
Manufacturer:
Honda Motor Company, Ltd.
Model Evolution
Introduction:
The CB500 was introduced in 1993 as a versatile and user-friendly middleweight motorcycle, aiming to fill a gap between smaller capacity bikes and larger sportbikes.
Variants:
The CB500S variant featured a half-fairing for improved aerodynamics and rider comfort, distinguishing it from the naked CB500.
Production
Production Period:
1993-2001
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Market Reputation:
The CB500 was widely praised for its reliability, comfortable riding position, and balanced performance, making it a popular choice for commuting and sport touring.
Ratings
Reliability:
Consistently rated as a very reliable motorcycle with robust build quality.
Certifications
Manual Quality:
Implied to be official or derived from official dealer service information, ensuring accuracy and completeness.
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