Target Audience:
Owners and technicians servicing Honda CRF80F and CRF100F off-road motorcycles from 2004 to 2013.
Comprehensiveness:
Provides exhaustive information for complete repair, maintenance, and troubleshooting, covering virtually all aspects of the vehicles.
Benefits:
Empowers owners to perform maintenance and repairs themselves, saving on labor costs and ensuring proper upkeep of their Honda dirt bikes.
Applicable Years:
2004, 2005, 2006, 2007, 2008, 2009, 2011, 2012, 2013
Production Notes:
Models were not produced in the 2010 model year.
Manual Type:
Service Manual / Repair Manual
Format Type:
Digital (PDF)
Navigation:
Clickable chapters and searchable text
Printing Restrictions:
No restrictions on printing
Saving Restrictions:
No restrictions on saving/burning to disc
Replacement Policy:
Free replacement offered for lost manuals
Engine:
Complete engine tear down and rebuild, including internal components (e.g., piston, connecting rod, crankshaft, valves, camshaft).
Fuel System:
Carburetor overhaul, jetting specifications (main jet, slow jet, pilot jet), fuel pump troubleshooting (if applicable), fuel system cleaning.
Transmission Drivetrain:
Clutch operation and adjustment, transmission disassembly and reassembly, gearshift linkage, primary reduction gear.
Suspension Steering:
Front forks (including oil type, level, and seal replacement), rear shock absorber, swingarm maintenance, steering head bearing adjustment, triple tree.
Brakes:
Front and rear brake systems, including pad replacement, caliper maintenance, brake fluid specifications, and bleeding procedures.
Electrical Ignition:
Ignition system troubleshooting (e.g., no spark issues), magneto, stator, coil, CDI unit, rectifier, battery charging system, spark plug specifications.
Chassis Bodywork:
Frame inspection, body panel removal and installation, seat, fenders, handlebars, control cables (throttle, clutch).
Maintenance:
Regular scheduled maintenance tasks, fluid changes (engine oil, brake fluid), filter replacement, lubrication points.
Troubleshooting:
Comprehensive diagnostic procedures for common problems, error code interpretation (if applicable), symptom-based troubleshooting guides.
Repair Rebuild:
Detailed step-by-step instructions for complete disassembly, component repair, and reassembly of all major vehicle systems.
Installation:
Instructions for installing aftermarket parts or replacing major components.
Scope:
Full workshop manual coverage, suitable for both DIY enthusiasts and professional technicians.
Visual Aids:
Includes numerous pictures and detailed part diagrams to aid in understanding procedures and identifying components.
Engine Type:
Air-cooled, four-stroke, OHC, single-cylinder
Bore X Stroke:
47.0 mm x 45.6 mm
Engine Type:
Air-cooled, four-stroke, OHC, single-cylinder
Bore X Stroke:
52.0 mm x 47.5 mm
Carburetor:
Keihin (specific models may vary, but commonly a CV type)
Recommended Oil Viscosity:
SAE 10W-30 (refer to manual for specific ambient temperature ranges)
Oil Capacity:
Approximately 0.9 L (0.95 US qt) without filter change; 1.0 L (1.06 US qt) with filter change (CRF80F/CRF100F specific values may differ slightly, refer to manual)
Curb Weight:
Approximately 76 kg (168 lbs)
Curb Weight:
Approximately 81 kg (179 lbs)
Crf80F:
Approximately 733 mm (28.9 in)
Crf100F:
Approximately 752 mm (29.6 in)
Crf80F:
Approximately 230 mm (9.1 in)
Crf100F:
Approximately 240 mm (9.4 in)
Engine Oil Change:
Refer to manual for specific mileage or operating hour intervals; typically every few hundred miles or after intensive use.
Air Filter Cleaning:
Frequent checks and cleaning recommended, especially in dusty conditions. Manual provides specific cleaning and re-oiling procedures.
Spark Plug Inspection:
Regular inspection and replacement as per manual recommendations. Manual will specify correct gap.
Engine Oil:
SAE 10W-30 API SG or higher (refer to manual for specific Honda recommendations or equivalents)
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for precise specification)
Common Wear Items:
Clutch plates, brake pads, tires, chain and sprockets, spark plugs, air filter are typical wear items.
Carburetor Cleaning:
Carburetors may require periodic cleaning or adjustment due to fuel deposits or wear, especially if the bike sits for extended periods.
Manufacturer:
Honda Motor Company, Ltd.
Lineage:
Part of Honda's long-standing CRF (Competition Four-stroke) series, known for their off-road capabilities and user-friendly designs for various skill levels.
Manufacturing Country:
Likely Japan or similar high-quality manufacturing facilities associated with Honda.