CRF80F/CRF100F Service Manual Repair 2004-2013 CRF80 CRF100

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Type: Motorcycle

Vendor:

Sku: 145220

Tags: 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 ATC Series CRF100F CRF80F Honda Motorcycle Motorcycles

Product variants

Description

This manual covers the CRF80F and CRF100F off-road motorcycles, produced for the 2004 through 2013 model years, excluding the 2010 model year. These reliable, air-cooled, four-stroke single-cylinder motorcycles are designed for recreational trail riding and offer a user-friendly experience for riders of various skill levels. The CRF80F features a 79cc engine and a 4-speed transmission, while the CRF100F is equipped with a 99cc engine and a 5-speed transmission, both known for their durability and straightforward operation. This comprehensive service manual provides detailed instructions for the maintenance, repair, and troubleshooting of your CRF80F or CRF100F. It covers all major systems, including the engine, fuel system, transmission, suspension, brakes, and electrical components. Within its 254 pages, you will find step-by-step procedures, diagnostic guides, technical specifications, and visual aids such as diagrams and pictures. This manual is an essential resource for owners and technicians seeking to ensure optimal performance and longevity of these off-road motorcycles.

🏷️ Basic Information

Identification

Make:

Honda

Model:

CRF80F / CRF100F

Product Name:

CRF80F/CRF100F Service Manual Repair 2004-2013

👋 Introduction

Market Position

Target Audience:

Owners and technicians servicing Honda CRF80F and CRF100F off-road motorcycles from 2004 to 2013.

Key Features

Comprehensiveness:

Provides exhaustive information for complete repair, maintenance, and troubleshooting, covering virtually all aspects of the vehicles.

Value Proposition

Benefits:

Empowers owners to perform maintenance and repairs themselves, saving on labor costs and ensuring proper upkeep of their Honda dirt bikes.

📋 Manual Details

Coverage

Applicable Years:

2004, 2005, 2006, 2007, 2008, 2009, 2011, 2012, 2013

Production Notes:

Models were not produced in the 2010 model year.

Format

Manual Type:

Service Manual / Repair Manual

Format Type:

Digital (PDF)

Physical Attributes

Page Count:

254 pages

Usability

Navigation:

Clickable chapters and searchable text

Permissions

Printing Restrictions:

No restrictions on printing

Saving Restrictions:

No restrictions on saving/burning to disc

Support

Replacement Policy:

Free replacement offered for lost manuals

📖 Manual Coverage

Systems Covered

Engine:

Complete engine tear down and rebuild, including internal components (e.g., piston, connecting rod, crankshaft, valves, camshaft).

Fuel System:

Carburetor overhaul, jetting specifications (main jet, slow jet, pilot jet), fuel pump troubleshooting (if applicable), fuel system cleaning.

Transmission Drivetrain:

Clutch operation and adjustment, transmission disassembly and reassembly, gearshift linkage, primary reduction gear.

Suspension Steering:

Front forks (including oil type, level, and seal replacement), rear shock absorber, swingarm maintenance, steering head bearing adjustment, triple tree.

Brakes:

Front and rear brake systems, including pad replacement, caliper maintenance, brake fluid specifications, and bleeding procedures.

Electrical Ignition:

Ignition system troubleshooting (e.g., no spark issues), magneto, stator, coil, CDI unit, rectifier, battery charging system, spark plug specifications.

Chassis Bodywork:

Frame inspection, body panel removal and installation, seat, fenders, handlebars, control cables (throttle, clutch).

Procedures Included

Maintenance:

Regular scheduled maintenance tasks, fluid changes (engine oil, brake fluid), filter replacement, lubrication points.

Troubleshooting:

Comprehensive diagnostic procedures for common problems, error code interpretation (if applicable), symptom-based troubleshooting guides.

Repair Rebuild:

Detailed step-by-step instructions for complete disassembly, component repair, and reassembly of all major vehicle systems.

Installation:

Instructions for installing aftermarket parts or replacing major components.

Technical Depth

Scope:

Full workshop manual coverage, suitable for both DIY enthusiasts and professional technicians.

Visual Aids:

Includes numerous pictures and detailed part diagrams to aid in understanding procedures and identifying components.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchability:

Fully searchable text content for rapid information retrieval.

Quality

Print Quality:

High-resolution output suitable for clear printing of all text and diagrams.

Delivery

Delivery Method:

Instant download

⚙️ Engine Specifications

Primary Engine Crf80F

Engine Type:

Air-cooled, four-stroke, OHC, single-cylinder

Displacement:

Bore X Stroke:

47.0 mm x 45.6 mm

Compression Ratio:

9.1:1

Primary Engine Crf100F

Engine Type:

Air-cooled, four-stroke, OHC, single-cylinder

Displacement:

Bore X Stroke:

52.0 mm x 47.5 mm

Compression Ratio:

9.1:1

Fuel System

Carburetor:

Keihin (specific models may vary, but commonly a CV type)

Lubrication

Recommended Oil Viscosity:

SAE 10W-30 (refer to manual for specific ambient temperature ranges)

Oil Capacity:

Approximately 0.9 L (0.95 US qt) without filter change; 1.0 L (1.06 US qt) with filter change (CRF80F/CRF100F specific values may differ slightly, refer to manual)

🔧 Transmission

Standard Crf80F

Type:

Constant-mesh, 4-speed

Standard Crf100F

Type:

Constant-mesh, 5-speed

Clutch

Type:

Wet, multi-plate

📐 Dimensions

Weights Crf80F

Curb Weight:

Approximately 76 kg (168 lbs)

Weights Crf100F

Curb Weight:

Approximately 81 kg (179 lbs)

Seat Height

Crf80F:

Approximately 733 mm (28.9 in)

Crf100F:

Approximately 752 mm (29.6 in)

Ground Clearance

Crf80F:

Approximately 230 mm (9.1 in)

Crf100F:

Approximately 240 mm (9.4 in)

🛡️ Safety Features

Features

General:

As off-road motorcycles, safety features are primarily inherent to design and operation. The manual covers proper operation, safety precautions, and maintenance of critical safety components like brakes and controls.

💡 Technology Features

Infotainment

Availability:

N/A (These are off-road motorcycles focused on performance and simplicity, not equipped with infotainment systems).

Driver Assistance

Availability:

N/A (No electronic driver assistance systems are present on these models).

Engine Management

Ignition:

CDI (Capacitor Discharge Ignition) with electronic advance

Starting System

Method:

Kickstarter

🔧 Maintenance

Service Intervals

Engine Oil Change:

Refer to manual for specific mileage or operating hour intervals; typically every few hundred miles or after intensive use.

Air Filter Cleaning:

Frequent checks and cleaning recommended, especially in dusty conditions. Manual provides specific cleaning and re-oiling procedures.

Spark Plug Inspection:

Regular inspection and replacement as per manual recommendations. Manual will specify correct gap.

Fluid Specifications

Engine Oil:

SAE 10W-30 API SG or higher (refer to manual for specific Honda recommendations or equivalents)

Brake Fluid:

DOT 3 or DOT 4 (refer to manual for precise specification)

Known Issues

Common Wear Items:

Clutch plates, brake pads, tires, chain and sprockets, spark plugs, air filter are typical wear items.

Carburetor Cleaning:

Carburetors may require periodic cleaning or adjustment due to fuel deposits or wear, especially if the bike sits for extended periods.

📚 Vehicle History

Brand Heritage

Manufacturer:

Honda Motor Company, Ltd.

Model Evolution

Lineage:

Part of Honda's long-standing CRF (Competition Four-stroke) series, known for their off-road capabilities and user-friendly designs for various skill levels.

Production

Manufacturing Country:

Likely Japan or similar high-quality manufacturing facilities associated with Honda.