Market Position:
The Honda Insight (ZE1) was a groundbreaking compact hybrid-electric vehicle, pioneering mass production of hybrid technology. Positioned as an eco-friendly and fuel-efficient alternative.
Key Features:
Unique aerodynamic design, lightweight construction, IMA (Integrated Motor Assist) hybrid system, exceptional fuel economy.
Applicable Model Years:
2000, 2001, 2002, 2003, 2004, 2005, 2006
Coverage Areas:
All models and all engines for the specified production years.
Page Count:
Over 3000 pages
Manual Type:
Complete Service Repair Manual
Compatibility:
Windows, Mac, Linux, iOS, Android
Engine:
Engine overhaul and rebuilding, engine performance, firing orders, serpentine belt routings, timing belt service procedures.
Transmission:
Transmission removal and installation, transmission in-car servicing.
Brakes:
Brakes, brake servicing procedures, complete torque specifications for brake systems.
Suspension Steering:
Front end and alignment procedures and specifications, suspension system.
Electrical Electronics:
Wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic codes.
Climate Control:
Air conditioning service and capacities.
Body Chassis:
Sunroof, U-joint and CV-joint service procedures.
Diagnostics:
Diagnostic and repair procedures, computer diagnostic trouble tree charts.
Repair Maintenance:
Repair, maintain, rebuild, refurbish, restore; diagnostic and repair procedures, step-by-step instructions, complete disassembly.
Diagnostics Troubleshooting:
Trouble codes, troubleshooting and diagnostics, computer diagnostic trouble tree charts.
Timing Belt:
Timing belt replacement, timing belt service procedures.
Alignment Procedures:
Front end and alignment procedures and specifications.
Vacuum Diagrams:
Vacuum diagrams included.
Technical Depth:
Covers every single detail; detailed illustrations, diagrams, wiring schematics and specifications; designed for do-it-yourselfers and experienced mechanics.
Illustrations Diagrams:
Hundreds of illustrations and diagrams.
File Quality:
100% complete and intact, no missing/corrupt pages/sections.
Searchability:
Bookmarked and searchable.
Accessibility:
Can be burned to CD-ROM, viewed on any computer, zoomed, and printed.
Delivery Method:
Instant download after payment.
Binding Type:
Digital (PDF)
Print Quality:
High-resolution digital scans suitable for printing.
Engine Type:
1.0L 3-cylinder VTEC engine coupled with an electric motor (IMA system).
Horsepower Engine:
Approx. 67 hp @ 6000 rpm (gasoline engine only)
Horsepower Combined:
Approx. 74 hp (combined gasoline and electric assist)
Torque Engine:
Approx. 65 lb-ft @ 4500 rpm (gasoline engine only)
Torque Combined:
Approx. 90 lb-ft (combined gasoline and electric assist)
Compression Ratio:
Refer to manual for specific engine compression ratios.
Fuel Injection:
Electronic Fuel Injection (PGM-FI)
Fuel Type:
Unleaded gasoline
Hybrid System Type:
Integrated Motor Assist (IMA) - Parallel hybrid system
Battery Type:
Nickel-Metal Hydride (NiMH)
Engine Codes:
ES1 (for 1.0L DOHC i-VTEC + IMA)
Transmission Type:
5-speed manual transmission (MT) was standard.
Transmission Type Optional:
Continuously Variable Transmission (CVT) was optional.
Transmission Features:
The CVT version often featured a 'SportShift' mode allowing manual selection of 'gears'.
Length:
Approx. 157.4 inches (3998 mm)
Width:
Approx. 66.7 inches (1694 mm)
Height:
Approx. 52.0 inches (1321 mm)
Wheelbase:
Approx. 96.7 inches (2456 mm)
Curb Weight Min:
Approx. 2,073 lbs (940 kg) for manual transmission
Curb Weight Max:
Approx. 2,150 lbs (975 kg) for CVT transmission
Seating Capacity:
2 seats
NHTSA Front Impact:
4-star rating (driver and passenger)
IIHS Side Impact:
Good rating
Active Safety:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD).
Passive Safety:
Front airbags, front side-impact airbags, seatbelt pretensioners.
Infotainment Features:
Basic AM/FM stereo with CD player, optional premium audio system, climate control. Minimal driver assistance features.
Driver Assistance:
Limited. Primarily focused on core hybrid powertrain management and basic safety systems like ABS.
Connectivity:
No advanced connectivity features like Bluetooth or USB ports in earlier models.
Oil Change Interval:
Typically 5,000-7,500 miles or 6-12 months (refer to manual for specific conditions).
Timing Belt Interval:
Refer to manual for specific mileage/time interval, usually around 100,000 miles.
Engine Oil Type:
0W-20 Synthetic Motor Oil (verify with manual for exact specification and capacity).
Transmission Fluid Type:
Honda Genuine ATF-DW1 (or equivalent for manual transmission, refer to manual).
Coolant Type:
Honda All Season Antifreeze/Coolant Type 2 (Blue).
Known Issues:
IMA battery degradation/failure, HVAC blower motor issues, rear shock absorber leaks, occasional clutch wear (on manual transmissions).
Maintenance Schedule:
Factory maintenance schedules and charts provided.
Brand Heritage:
Honda has a long-standing reputation for engineering excellence, reliability, and fuel-efficient vehicles, with a significant focus on hybrid technology development.
Model Evolution Insight Ze1:
The first-generation Insight (ZE1) was a radical departure in design and powertrain for its time, setting new benchmarks for fuel economy. It was a niche vehicle but laid the groundwork for future Honda and industry hybrid models.
Production Location:
Suzuka Factory, Japan
